| Assessment Year | 2016 |
|---|---|
| Principal Product | Steel Forgings |
| NAICS | 332111: Iron and Steel Forging |
| SIC | 3462: Iron and Steel Forgings |
| Sales Range | $50 M to 100M |
| # of Employees | 240 |
| Plant Area |
138,000
ft2
|
| Annual Production | 12,971,000
pieces
|
| Production Hrs. Annual | 3,744
hrs
|
| Location (State) | Indiana |
Facility Energy Cost and Usage
| Source | Yearly Cost | Usage | Unit Cost | |
|---|---|---|---|---|
| Electricity Usage | $2,121,102 | 39,652,586 |
kWh
|
$0.053 |
| Electricity Demand | $1,335,334 | 129,896 |
kW-mo/yr
|
$10.28 |
| Electricity Fees | $226,779 | - |
|
- |
| Natural Gas | $36,193 | 7,793 |
MMBtu
|
$4.64 |
| TOTAL YEARLY COSTS | $3,719,408 | |||
| RECOMMENDED SAVINGS* | $356,375 |
See individual recommendations below
*Non-energy impacts included in savings.
|
||
| IMPLEMENTED SAVINGS* | $126,132 | |||
Recommendations
| # | Description | Yearly Savings* | Imp'd Cost* | Status | Electricity Usage Savings | Electricity Demand Savings | Increase in Production Savings |
|---|---|---|---|---|---|---|---|
| 01 | 2.7261: Install timers and/or thermostats | $2,060 | $475 |
$2,060
38,517
kWh
|
- | - | |
| 02 | 2.4226: Use / purchase optimum sized compressor | $49,318 | $15,186 |
$47,137
881,581
kWh
|
$2,181
-
kW-mo/yr
|
- | |
| 03 | 2.3212: Optimize plant power factor | $144,133 | $37,215 | - |
$144,133
-
kW-mo/yr
|
- | |
| 04 | 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves | $37,278 | $17,193 |
$37,278
678,214
kWh
|
- | - | |
| 05 | 2.7142: Utilize higher efficiency lamps and/or ballasts | $88,854 | $77,418 |
$7,790
145,641
kWh
|
$4,799
-
kW-mo/yr
|
$76,265 | |
| 06 | 2.4111: Utilize energy-efficient belts and other improved mechanisms | $4,646 | $9,375 |
$2,875
53,745
kWh
|
$1,771
-
kW-mo/yr
|
- | |
| 07 | 2.4133: Use most efficient type of electric motors | $30,086 | $107,214 |
$18,620
348,098
kWh
|
$11,466
-
kW-mo/yr
|
- | |
| TOTAL RECOMMENDED | $356,375 | $264,076 |
$115,760
2,145,796
kWh
|
$164,350
-
kW-mo/yr
|
$76,265 | ||
| TOTAL IMPLEMENTED | $126,132 | $94,611 |
$45,068
823,855
kWh
|
$4,799
-
kW-mo/yr
|
$76,265 | ||
| Yearly Savings* | Imp'd Cost* | Electricity Usage Savings | Electricity Demand Savings | Increase in Production Savings | |||
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs