ITAC Assessment: IP0075
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ITAC Assessment: IP0075
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Assessment Year 2016
Principal Product Steel Forgings
NAICS 332111: Iron and Steel Forging
SIC 3462: Iron and Steel Forgings
Sales Range $50
M
to 100
M
# of Employees 240
Plant Area 138,000
ft2
Annual Production 12,971,000
pieces
Production Hrs. Annual 3,744
hrs
Location (State) Indiana

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $2,121,102 39,652,586
kWh
Electricity Demand $1,335,334 129,896
kW-mo/yr
Electricity Fees $226,779 -
Natural Gas $36,193 7,793
MMBtu
TOTAL YEARLY COSTS $3,719,408
RECOMMENDED SAVINGS* $356,375 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $126,132

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Increase in Production Savings
01 2.7261: Install timers and/or thermostats $2,060 $475 $2,060
38,517
kWh
- -
02 2.4226: Use / purchase optimum sized compressor $49,318 $15,186 $47,137
881,581
kWh
$2,181
-
kW-mo/yr
-
03 2.3212: Optimize plant power factor $144,133 $37,215 - $144,133
-
kW-mo/yr
-
04 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $37,278 $17,193 $37,278
678,214
kWh
- -
05 2.7142: Utilize higher efficiency lamps and/or ballasts $88,854 $77,418 $7,790
145,641
kWh
$4,799
-
kW-mo/yr
$76,265
06 2.4111: Utilize energy-efficient belts and other improved mechanisms $4,646 $9,375 $2,875
53,745
kWh
$1,771
-
kW-mo/yr
-
07 2.4133: Use most efficient type of electric motors $30,086 $107,214 $18,620
348,098
kWh
$11,466
-
kW-mo/yr
-
TOTAL RECOMMENDED $356,375 $264,076 $115,760
2,145,796
kWh
$164,350
-
kW-mo/yr
$76,265
TOTAL IMPLEMENTED $126,132 $94,611 $45,068
823,855
kWh
$4,799
-
kW-mo/yr
$76,265
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Increase in Production Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs