| Assessment Year | 1999 |
|---|---|
| Principal Product | Automobile engine components |
| NAICS |
n/a
|
| SIC | 3069: Fabricated Rubber Products, Not Elsewhere Classified |
| Sales Range | $10 M to 50M |
| # of Employees | 150 |
| Plant Area |
78,000
ft2
|
| Annual Production | 1,500,000
lb
|
| Production Hrs. Annual | 7,488
hrs
|
| Location (State) | Indiana |
Facility Energy Cost and Usage
| Source | Yearly Cost | Usage | Unit Cost | |
|---|---|---|---|---|
| Electricity Usage | $117,257 | 10,276,671 |
kWh
|
$0.011 |
| Electricity Demand | $352,943 | 20,569 |
kW-mo/yr
|
$17.16 |
| Natural Gas | $32,171 | 7,674 |
MMBtu
|
$4.19 |
| TOTAL YEARLY COSTS | - | |||
| RECOMMENDED SAVINGS* | $39,545 |
See individual recommendations below
*Non-energy impacts included in savings.
|
||
| IMPLEMENTED SAVINGS* | $34,559 | |||
Recommendations
| # | Description | Yearly Savings* | Imp'd Cost* | Status | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings | Water Disposal Savings | Personnel Changes Savings | Administrative Changes Savings | Ancillary Material Cost Savings | One-time Revenue or Avoided Cost Savings | Primary Product Savings |
|---|---|---|---|---|---|---|---|---|---|---|---|---|---|
| 01 | 2.4221: Install compressor air intakes in coolest locations | $4,452 | $2,000 |
$1,227
111,372
kWh
|
$3,225
-
kW-mo/yr
|
- | - | - | - | - | - | - | |
| 02 | 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves | $855 | $220 |
$855
77,667
kWh
|
- | - | - | - | - | - | - | - | |
| 03 | 2.1311: Replace electrically-operated equipment with fossil fuel equipment | $691 | $1,350 |
$46
4,103
kWh
|
$716
-
kW-mo/yr
|
$(-71.0)
-
MMBtu
|
- | - | - | - | - | - | |
| 04 | 2.7135: Install occupancy sensors | $512 | $300 |
$73
6,741
kWh
|
$439
-
kW-mo/yr
|
- | - | - | - | - | - | - | |
| 05 | 2.4151: Develop a repair/replace policy | $8,764 | $7,291 |
$139
12,603
kWh
|
$364
-
kW-mo/yr
|
- | - | - | - | - | $8,261 | - | |
| 06 | 2.7142: Utilize higher efficiency lamps and/or ballasts | $212 | $480 |
$33
2,931
kWh
|
$73
-
kW-mo/yr
|
- | - | - | - | $106 | - | - | |
| 07 | 3.3131: Use evaporation to concentrate material | $12,426 | $15,500 |
$(-7.0)
(-586)
kWh
|
$(-27.0)
-
kW-mo/yr
|
$(-1,066.0)
-
MMBtu
|
$13,526
-
Tgal
|
- | - | - | - | - | |
| 08 | 3.4156: Use flow control valves on equipment to optimize water use | $1,192 | $3,600 | - | - | - |
$1,192
-
Tgal
|
- | - | - | - | - | |
| 09 | 4.231: Purchase equipment instead of leasing | $11,110 | $30,000 | - | - | - | - | $360 | $750 | - | - | $10,000 | |
| 10 | 4.425: Eliminate/reduce redundant inspections | $(-669.0) | $1,264 | - | - | - | - | $(-669.0) | - | - | - | - | |
| TOTAL RECOMMENDED | $39,545 | $62,005 |
$2,366
214,831
kWh
|
$4,790
-
kW-mo/yr
|
$(-1,137.0)
-
MMBtu
|
$14,718
-
Tgal
|
$(-309.0) | $750 | $106 | $8,261 | $10,000 | ||
| TOTAL IMPLEMENTED | $34,559 | $57,091 |
$1,020
92,615
kWh
|
$410
-
kW-mo/yr
|
$(-1,066.0)
-
MMBtu
|
$14,718
-
Tgal
|
$360 | $750 | $106 | $8,261 | $10,000 | ||
| Yearly Savings* | Imp'd Cost* | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings | Water Disposal Savings | Personnel Changes Savings | Administrative Changes Savings | Ancillary Material Cost Savings | One-time Revenue or Avoided Cost Savings | Primary Product Savings | |||
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs