ITAC Assessment: NC0376
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ITAC Assessment: NC0376
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Assessment Year 2008
Principal Product Fibercement siding
NAICS 327390: Other Concrete Product Manufacturing
SIC 3272: Concrete Products, Except Block and Brick
Sales Range $10
M
to 50
M
# of Employees 100
Plant Area 220,000
ft2
Annual Production 30,000
thousand feet
Production Hrs. Annual 8,760
hrs
Location (State) North Carolina

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $427,840 14,296,800
kWh
Electricity Demand $224,399 23,143
kW-mo/yr
Electricity Fees $19,567 -
Natural Gas $1,118,700 125,373
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $173,699 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $85,223

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Personnel Changes Savings Ancillary Material Cost Savings
01 2.8114: Change rate schedules or other changes in utility service $12,423 $15,000 $8,549
285,920
kWh
$3,874
-
kW-mo/yr
- - -
02 2.1133: Adjust burners for efficient operation $44,894 $1,000 - - $44,894
-
MMBtu
- -
03 2.2414: Use waste heat from hot flue gases to preheat $32,459 $75,000 - - $32,459
-
MMBtu
- -
04 2.2127: Flash condensate to produce lower pressure steam $42,026 $7,815 - - $42,026
-
MMBtu
- -
05 2.4226: Use / purchase optimum sized compressor $21,163 $50 $15,297
511,595
kWh
$5,866
-
kW-mo/yr
- - -
06 2.2437: Recover waste heat from equipment $12,635 $3,500 - - $12,635
-
MMBtu
- -
07 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $400 $100 $1,026
34,322
kWh
$394
-
kW-mo/yr
- $(-720.0) $(-300.0)
08 2.4151: Develop a repair/replace policy $4,903 $7,820 $3,525
117,883
kWh
$1,378
-
kW-mo/yr
- - -
09 2.7134: Use photocell controls $2,567 $1,900 $1,453
48,600
kWh
$1,114
-
kW-mo/yr
- - -
10 2.7142: Utilize higher efficiency lamps and/or ballasts $229 $507 $165
5,504
kWh
$64
-
kW-mo/yr
- - -
TOTAL RECOMMENDED $173,699 $112,692 $30,015
1,003,824
kWh
$12,690
-
kW-mo/yr
$132,014
-
MMBtu
$(-720.0) $(-300.0)
TOTAL IMPLEMENTED $85,223 $85,820 $6,004
200,805
kWh
$2,886
-
kW-mo/yr
$77,353
-
MMBtu
$(-720.0) $(-300.0)
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Personnel Changes Savings Ancillary Material Cost Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs