| Assessment Year | 2015 |
|---|---|
| Principal Product | Brazed carbide tips |
| NAICS | 333131: Mining Machinery and Equipment Manufacturing |
| SIC | 3532: Mining Machinery and Equipment, Except Oil and Gas Field Machinery and Equipment |
| Sales Range | $10 M to 50M |
| # of Employees | 106 |
| Plant Area |
57,500
ft2
|
| Annual Production | 16,000,000
pieces
|
| Production Hrs. Annual | 6,000
hrs
|
| Location (State) | Virginia |
Facility Energy Cost and Usage
| Source | Yearly Cost | Usage | Unit Cost | |
|---|---|---|---|---|
| Electricity Usage | $138,165 | 1,983,400 |
kWh
|
$0.070 |
| Electricity Demand | $56,288 | 7,183 |
kW-mo/yr
|
$7.84 |
| Natural Gas | $195,756 | 30,577 |
MMBtu
|
$6.40 |
| TOTAL YEARLY COSTS | - | |||
| RECOMMENDED SAVINGS* | $45,778 |
See individual recommendations below
*Non-energy impacts included in savings.
|
||
| IMPLEMENTED SAVINGS* | $43,130 | |||
Recommendations
| # | Description | Yearly Savings* | Imp'd Cost* | Status | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings | Personnel Changes Savings | Ancillary Material Cost Savings |
|---|---|---|---|---|---|---|---|---|---|
| 01 | 2.4146: Use adjustable frequency drive or multiple speed motors on existing system | $21,174 | $20,250 |
$21,174
302,488
kWh
|
- | - | - | - | |
| 02 | 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves | $1,264 | $200 |
$1,175
16,785
kWh
|
$269
-
kW-mo/yr
|
- | $(-120.0) | $(-60.0) | |
| 03 | 2.2437: Recover waste heat from equipment | $4,263 | $3,000 | - | - |
$4,263
-
MMBtu
|
- | - | |
| 04 | 2.4239: Eliminate or reduce compressed air usage | $209 | $230 |
$209
2,985
kWh
|
- | - | - | - | |
| 05 | 2.4231: Reduce the pressure of compressed air to the minimum required | $1,525 | $3,000 |
$1,247
17,810
kWh
|
$278
-
kW-mo/yr
|
- | - | - | |
| 06 | 2.2522: Isolate hot or cold equipment | $5,296 | $420 |
$4,328
61,826
kWh
|
$968
-
kW-mo/yr
|
- | - | - | |
| 07 | 2.5194: Redesign process | $2,648 | $500 |
$2,164
30,912
kWh
|
$484
-
kW-mo/yr
|
- | - | - | |
| 08 | 2.2437: Recover waste heat from equipment | $1,576 | $510 | - | - |
$1,576
-
MMBtu
|
- | - | |
| 09 | 2.4151: Develop a repair/replace policy | $3,364 | $5,865 |
$2,748
39,257
kWh
|
$616
-
kW-mo/yr
|
- | - | - | |
| 10 | 2.4111: Utilize energy-efficient belts and other improved mechanisms | $741 | $140 |
$605
8,645
kWh
|
$136
-
kW-mo/yr
|
- | - | - | |
| 11 | 2.7142: Utilize higher efficiency lamps and/or ballasts | $580 | $144 |
$269
3,847
kWh
|
$42
-
kW-mo/yr
|
- | - | $269 | |
| 12 | 2.7142: Utilize higher efficiency lamps and/or ballasts | $1,925 | $8,373 |
$1,337
19,104
kWh
|
- | - | - | $588 | |
| 13 | 2.7135: Install occupancy sensors | $1,213 | $500 |
$1,213
17,334
kWh
|
- | - | - | - | |
| TOTAL RECOMMENDED | $45,778 | $43,132 |
$36,469
520,993
kWh
|
$2,793
-
kW-mo/yr
|
$5,839
-
MMBtu
|
$(-120.0) | $797 | ||
| TOTAL IMPLEMENTED | $43,130 | $42,632 |
$34,305
490,081
kWh
|
$2,309
-
kW-mo/yr
|
$5,839
-
MMBtu
|
$(-120.0) | $797 | ||
| Yearly Savings* | Imp'd Cost* | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings | Personnel Changes Savings | Ancillary Material Cost Savings | |||
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs