| Assessment Year | 2015 |
|---|---|
| Principal Product | Expanded Polystyrene |
| NAICS | 326140: Polystyrene Foam Product Manufacturing |
| SIC | 3086: Plastics Foam Products |
| Sales Range | $5 M to 10M |
| # of Employees | 37 |
| Plant Area |
67,200
ft2
|
| Annual Production | 61,943,274,000,000
thousand feet
|
| Production Hrs. Annual | 2,080
hrs
|
| Location (State) | Pennsylvania |
Facility Energy Cost and Usage
| Source | Yearly Cost | Usage | Unit Cost | |
|---|---|---|---|---|
| Electricity Usage | $38,503 | 482,400 |
kWh
|
$0.080 |
| Electricity Demand | $13,037 | 3,110 |
kW-mo/yr
|
$4.19 |
| Electricity Fees | $1,541 | - |
|
- |
| Natural Gas | $134,899 | 17,046 |
MMBtu
|
$7.91 |
| TOTAL YEARLY COSTS | - | |||
| RECOMMENDED SAVINGS* | $29,730 |
See individual recommendations below
*Non-energy impacts included in savings.
|
||
| IMPLEMENTED SAVINGS* | $15,422 | |||
Recommendations
| # | Description | Yearly Savings* | Imp'd Cost* | Status | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings |
|---|---|---|---|---|---|---|---|
| 01 | 2.4231: Reduce the pressure of compressed air to the minimum required | $1,031 | $45 |
$792
9,898
kWh
|
$239
-
kW-mo/yr
|
- | |
| 02 | 2.4221: Install compressor air intakes in coolest locations | $388 | $183 |
$276
3,454
kWh
|
$111
-
kW-mo/yr
|
- | |
| 03 | 2.7447: Install vinyl strip / high speed / air curtain doors | $5,142 | $3,000 | - | - |
$5,142
-
MMBtu
|
|
| 04 | 2.2136: Install / repair insulation on steam lines | $582 | $343 | - | - |
$582
-
MMBtu
|
|
| 05 | 2.2414: Use waste heat from hot flue gases to preheat | $5,751 | $5,000 | - | - |
$5,751
-
MMBtu
|
|
| 06 | 2.7261: Install timers and/or thermostats | $247 | $245 |
$247
3,091
kWh
|
- | - | |
| 07 | 2.4323: Use optimum size and capacity equipment | $1,205 | $1,600 |
$1,205
15,061
kWh
|
- | - | |
| 08 | 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves | $737 | $1,000 |
$719
8,985
kWh
|
$18
-
kW-mo/yr
|
- | |
| 09 | 2.7135: Install occupancy sensors | $179 | $280 |
$179
2,236
kWh
|
- | - | |
| 10 | 2.7142: Utilize higher efficiency lamps and/or ballasts | $732 | $1,645 |
$664
8,299
kWh
|
$68
-
kW-mo/yr
|
- | |
| 11 | 2.2622: Replace existing chiller with high efficiency model | $5,980 | $15,100 |
$4,593
57,408
kWh
|
$1,388
-
kW-mo/yr
|
- | |
| 12 | 2.5111: Convert from indirect to direct fired systems | $1,822 | $6,360 | - | - |
$1,822
-
MMBtu
|
|
| 13 | 2.4226: Use / purchase optimum sized compressor | $5,934 | $24,500 |
$4,560
57,000
kWh
|
$1,374
-
kW-mo/yr
|
- | |
| TOTAL RECOMMENDED | $29,730 | $59,301 |
$13,235
165,432
kWh
|
$3,199
-
kW-mo/yr
|
$13,297
-
MMBtu
|
||
| TOTAL IMPLEMENTED | $15,422 | $27,973 |
$6,402
80,019
kWh
|
$1,474
-
kW-mo/yr
|
$7,546
-
MMBtu
|
||
| Yearly Savings* | Imp'd Cost* | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings | |||
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs