| Assessment Year | 1986 |
|---|---|
| Principal Product | LUBRICANTS & MAINTENANCE PRODUCTS |
| NAICS |
n/a
|
| SIC | 2992: Lubricating Oils and Greases |
| Sales Range | $10 M to 50M |
| # of Employees | 147 |
| Plant Area |
n/a
|
| Annual Production | 50,000,000
lb
|
| Production Hrs. Annual | 6,000
hrs
|
| Location (State) | Kansas |
Facility Energy Cost and Usage
| Source | Yearly Cost | Usage | Unit Cost | |
|---|---|---|---|---|
| Electricity Usage | $268,979 | 5,039,859 |
kWh
|
$0.053 |
| Natural Gas | $237,538 | 74,347 |
MMBtu
|
$3.19 |
| Other Energy | $60,000 | 8,520 |
MMBtu
|
$7.04 |
| TOTAL YEARLY COSTS | - | |||
| RECOMMENDED SAVINGS* | $222,679 |
See individual recommendations below
*Non-energy impacts included in savings.
|
||
| IMPLEMENTED SAVINGS* | $49,331 | |||
Recommendations
| # | Description | Yearly Savings* | Imp'd Cost* | Status | Electricity Usage Savings | Natural Gas Savings | Other Energy Savings | Administrative Changes Savings |
|---|---|---|---|---|---|---|---|---|
| 01 | 2.3413: Burn fossil fuel to produce steam to drive a steam turbine-generator and use steam exhaust for heat | $164,472 | $840,000 |
$224,200
4,201,348
kWh
|
$(-59,728.0)
-
MMBtu
|
- | - | |
| 02 | 2.3131: Reschedule plant operations or reduce load to avoid peaks | $18,525 | - |
$20,525
-
kWh
|
- | - | $(-2,000.0) | |
| 03 | 2.1233: Analyze flue gas for proper air/fuel ratio | $9,480 | - | - |
$9,580
-
MMBtu
|
- | $(-100.0) | |
| 04 | 2.6232: Install set-back timers | $9,165 | $1,494 |
$9,165
171,747
kWh
|
- | - | - | |
| 05 | 2.2414: Use waste heat from hot flue gases to preheat | $6,099 | $12,675 | - |
$6,099
-
MMBtu
|
- | - | |
| 06 | 2.1243: Use heat from boiler blowdown to preheat boiler feed water | $5,637 | $6,030 | - |
$5,637
-
MMBtu
|
- | - | |
| 07 | 2.7261: Install timers and/or thermostats | $2,817 | $52 |
$594
11,137
kWh
|
$2,223
-
MMBtu
|
- | - | |
| 08 | 2.8223: Add air shields to trucks to increase fuel mileage | $1,802 | - | - | - |
$1,802
-
MMBtu
|
- | |
| 09 | 2.1233: Analyze flue gas for proper air/fuel ratio | $1,433 | - | - |
$1,483
-
MMBtu
|
- | $(-50.0) | |
| 10 | 2.2111: Install steam trap | $600 | $90 | - |
$600
-
MMBtu
|
- | - | |
| 11 | 2.4111: Utilize energy-efficient belts and other improved mechanisms | $547 | - |
$547
10,258
kWh
|
- | - | - | |
| 12 | 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves | $516 | $150 |
$516
9,672
kWh
|
- | - | - | |
| 13 | 2.6121: Reduce hot water temperature to the minimum required | $469 | - |
$469
8,792
kWh
|
- | - | - | |
| 14 | 2.4231: Reduce the pressure of compressed air to the minimum required | $454 | $20 |
$454
8,499
kWh
|
- | - | - | |
| 15 | 2.4221: Install compressor air intakes in coolest locations | $375 | $150 |
$375
7,034
kWh
|
- | - | - | |
| 16 | 2.2136: Install / repair insulation on steam lines | $128 | $100 | - |
$128
-
MMBtu
|
- | - | |
| 17 | 2.1131: Repair faulty insulation in furnaces, boilers, etc | $160 | $300 | - |
$160
-
MMBtu
|
- | - | |
| TOTAL RECOMMENDED | $222,679 | $861,061 |
$256,845
4,428,487
kWh
|
$(-33,818.0)
-
MMBtu
|
$1,802
-
MMBtu
|
$(-2,150.0) | ||
| TOTAL IMPLEMENTED | $49,331 | $8,146 |
$32,270
220,105
kWh
|
$19,211
-
MMBtu
|
- | $(-2,150.0) | ||
| Yearly Savings* | Imp'd Cost* | Electricity Usage Savings | Natural Gas Savings | Other Energy Savings | Administrative Changes Savings | |||
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs