ITAC Assessment: KU0154
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ITAC Assessment: KU0154
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Assessment Year 1985
Principal Product CEREAL ANIMAL FOOD
NAICS
n/a
SIC 2048: Prepared Feed and Feed Ingredients for Animals and Fowls, Except Dogs and Cats
Sales Range $5
M
to 10
M
# of Employees 20
Plant Area
n/a
Annual Production 60,000
ton
Production Hrs. Annual 4,400
hrs
Location (State) Kansas

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $69,804 858,148
kWh
Natural Gas $17,248 3,831
MMBtu
Other Energy $9,428 1,217
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $45,036 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $19,635

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Natural Gas Savings Other Energy Savings Administrative Changes Savings
01 2.4312: Improve lubrication practices $18,860 - $21,590
265,533
kWh
- - $(-2,730.0)
02 2.3191: Use demand controller or load shedder $7,380 $3,000 $7,380
-
kWh
- - -
03 2.6232: Install set-back timers $4,194 $1,052 $4,194
51,583
kWh
- - -
04 2.4231: Reduce the pressure of compressed air to the minimum required $3,813 $500 $3,813
46,893
kWh
- - -
05 2.1131: Repair faulty insulation in furnaces, boilers, etc $3,686 $2,700 - $3,686
-
MMBtu
- -
06 2.1123: Install automatic stack damper $1,854 $700 - $1,854
-
MMBtu
- -
07 2.1233: Analyze flue gas for proper air/fuel ratio $974 - - $1,274
-
MMBtu
- $(-300.0)
08 2.7261: Install timers and/or thermostats $2,887 $1,200 $1,883
23,154
kWh
$1,004
-
MMBtu
- -
09 2.4231: Reduce the pressure of compressed air to the minimum required $739 $100 $739
9,086
kWh
- - -
10 2.4221: Install compressor air intakes in coolest locations $262 $20 $262
3,224
kWh
- - -
11 2.8223: Add air shields to trucks to increase fuel mileage $279 - - - $279
-
MMBtu
-
12 2.2135: Repair and eliminate steam leaks $108 $50 - $108
-
MMBtu
- -
TOTAL RECOMMENDED $45,036 $9,322 $39,861
399,473
kWh
$7,926
-
MMBtu
$279
-
MMBtu
$(-3,030.0)
TOTAL IMPLEMENTED $19,635 $5,802 $17,270
121,630
kWh
$2,386
-
MMBtu
$279
-
MMBtu
$(-300.0)
Yearly Savings* Imp'd Cost* Electricity Usage Savings Natural Gas Savings Other Energy Savings Administrative Changes Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs