ITAC Assessment: KU0142
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ITAC Assessment: KU0142
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Assessment Year 1984
Principal Product GRAIN STORAGE BINS
NAICS
n/a
SIC 3444: Sheet Metal Work
Sales Range $10
M
to 50
M
# of Employees 170
Plant Area
n/a
Annual Production 35,000
ton
Production Hrs. Annual 2,168
hrs
Location (State) Kansas

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $312,444 5,009,965
kWh
Natural Gas $273,508 53,306
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $188,564 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $174,785

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Natural Gas Savings
01 2.7229: Air condition only space necessary $94,910 $8,142 $12,880
206,624
kWh
$82,030
-
MMBtu
02 2.7261: Install timers and/or thermostats $43,246 - - $43,246
-
MMBtu
03 2.7261: Install timers and/or thermostats $4,724 - $2,046
32,825
kWh
$2,678
-
MMBtu
04 2.7142: Utilize higher efficiency lamps and/or ballasts $4,695 $2,171 $4,695
75,322
kWh
-
05 2.4312: Improve lubrication practices $12,405 $9,000 $12,405
199,004
kWh
-
06 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $4,842 $5,000 $4,842
77,667
kWh
-
07 2.4221: Install compressor air intakes in coolest locations $1,608 $1,500 $1,608
25,791
kWh
-
09 2.2111: Install steam trap $6,325 $2,800 - $6,325
-
MMBtu
10 2.1123: Install automatic stack damper $2,786 $3,300 - $2,786
-
MMBtu
12 2.1123: Install automatic stack damper $2,678 $3,800 - $2,678
-
MMBtu
13 2.3191: Use demand controller or load shedder $2,360 $3,500 $2,360
-
kWh
-
14 2.6212: Turn off equipment during breaks, reduce operating time $1,883 $75 - $1,883
-
MMBtu
15 2.6212: Turn off equipment during breaks, reduce operating time $1,590 - $1,590
25,498
kWh
-
16 2.7447: Install vinyl strip / high speed / air curtain doors $3,606 - - $3,606
-
MMBtu
17 2.4239: Eliminate or reduce compressed air usage $292 $400 $292
4,689
kWh
-
18 2.2122: Install / repair insulation on condensate lines $108 $62 - $108
-
MMBtu
19 2.6121: Reduce hot water temperature to the minimum required $506 - $439
7,034
kWh
$67
-
MMBtu
TOTAL RECOMMENDED $188,564 $39,750 $43,157
654,454
kWh
$145,407
-
MMBtu
TOTAL IMPLEMENTED $174,785 $29,388 $41,275
624,267
kWh
$133,510
-
MMBtu
Yearly Savings* Imp'd Cost* Electricity Usage Savings Natural Gas Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs