ITAC Assessment: KU0136
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ITAC Assessment: KU0136
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Assessment Year 1984
Principal Product BUSINESS FORMS
NAICS
n/a
SIC 2761: Manifold Business Forms
Sales Range $5
M
to 10
M
# of Employees 350
Plant Area
n/a
Annual Production 25,000,000
lb
Production Hrs. Annual 6,240
hrs
Location (State) Kansas

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $263,783 4,594,959
kWh
Natural Gas $68,580 14,031
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $88,447 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $14,194

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Natural Gas Savings Administrative Changes Savings
01 2.7121: Utilize daylight whenever possible in lieu of artificial light $22,674 $18,773 $22,674
395,076
kWh
- -
02 2.3212: Optimize plant power factor $14,985 $22,000 $14,985
-
kWh
- -
03 2.3191: Use demand controller or load shedder $4,614 $6,500 $4,614
-
kWh
- -
04 2.7261: Install timers and/or thermostats $14,206 $69 $387
6,741
kWh
$13,819
-
MMBtu
-
05 2.7261: Install timers and/or thermostats $4,034 $342 $1,379
24,033
kWh
$2,655
-
MMBtu
-
06 2.6124: Establish equipment maintenance schedule $1,779 - $3,229
56,272
kWh
$2,050
-
MMBtu
$(-3,500.0)
07 2.7447: Install vinyl strip / high speed / air curtain doors $3,567 $176 $252
4,396
kWh
$3,315
-
MMBtu
-
08 2.1233: Analyze flue gas for proper air/fuel ratio $2,972 - - $4,572
-
MMBtu
$(-1,600.0)
09 2.1233: Analyze flue gas for proper air/fuel ratio $1,693 - - $2,293
-
MMBtu
$(-600.0)
10 2.1123: Install automatic stack damper $2,814 $1,350 - $2,814
-
MMBtu
-
12 2.6214: Shut off pilots in standby equipment $301 - - $381
-
MMBtu
$(-80.0)
13 2.1222: Install turbulators $357 $600 - $357
-
MMBtu
-
14 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $4,003 $215 $4,003
69,754
kWh
- -
15 2.2437: Recover waste heat from equipment $1,345 $2,500 - $1,345
-
MMBtu
-
16 2.2437: Recover waste heat from equipment $699 $350 - $699
-
MMBtu
-
17 2.4231: Reduce the pressure of compressed air to the minimum required $757 $25 $757
13,189
kWh
- -
18 2.4221: Install compressor air intakes in coolest locations $589 $550 $589
10,258
kWh
- -
19 2.4221: Install compressor air intakes in coolest locations $387 $120 $387
6,741
kWh
- -
20 2.2711: Utilize outside air instead of conditioned air for drying $219 $400 $219
3,810
kWh
- -
21 2.4312: Improve lubrication practices $2,590 $2,550 $2,590
45,135
kWh
- -
22 2.2691: Shut off cooling if cold outside air will cool process $1,867 $2,640 $1,867
32,532
kWh
- -
23 2.6212: Turn off equipment during breaks, reduce operating time $795 - $942
16,413
kWh
$(-147.0)
-
MMBtu
-
24 2.7245: Use direct air supply to exhaust hoods $391 $97 $151
2,638
kWh
$240
-
MMBtu
-
25 2.2511: Insulate bare equipment $364 $75 $437
7,620
kWh
$(-73.0)
-
MMBtu
-
26 2.6121: Reduce hot water temperature to the minimum required $347 $50 - $347
-
MMBtu
-
27 2.2511: Insulate bare equipment $98 $100 $118
2,052
kWh
$(-20.0)
-
MMBtu
-
TOTAL RECOMMENDED $88,447 $59,482 $59,580
696,660
kWh
$34,647
-
MMBtu
$(-5,780.0)
TOTAL IMPLEMENTED $14,194 $6,861 $8,982
156,507
kWh
$5,212
-
MMBtu
-
Yearly Savings* Imp'd Cost* Electricity Usage Savings Natural Gas Savings Administrative Changes Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs