ITAC Assessment: KU0135
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ITAC Assessment: KU0135
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Assessment Year 1984
Principal Product ELEC. METER ENCLOSURES
NAICS
n/a
SIC 3499: Fabricated Metal Products, Not Elsewhere Classified
Sales Range $10
M
to 50
M
# of Employees 230
Plant Area
n/a
Annual Production 8,000,000
lb
Production Hrs. Annual 3,600
hrs
Location (State) Kansas

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $137,462 2,079,133
kWh
Natural Gas $76,391 15,629
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $65,086 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $27,192

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Natural Gas Savings
01 2.4322: Use or replace with energy efficient substitutes $9,770 $17,000 - $9,770
-
MMBtu
02 2.7261: Install timers and/or thermostats $9,768 - $1,201
18,171
kWh
$8,567
-
MMBtu
03 2.7261: Install timers and/or thermostats $194 - $194
2,931
kWh
-
04 2.7243: Improve air circulation with destratification fans / other methods $3,716 $2,000 - $3,716
-
MMBtu
05 2.7111: Reduce illumination to minimum necessary levels $7,516 $2,774 $7,516
113,716
kWh
-
06 2.7141: Lower light fixtures in high ceiling areas $2,809 $3,750 $2,809
42,497
kWh
-
07 2.4312: Improve lubrication practices $6,508 $2,250 $6,508
98,476
kWh
-
08 2.4324: Replace hydraulic / pneumatic equipment with electric equipment $4,591 $7,800 $4,591
69,461
kWh
-
09 2.5195: Change product design to reduce energy requirements $4,203 $100 $4,203
63,599
kWh
-
10 2.1233: Analyze flue gas for proper air/fuel ratio $3,389 $5,000 - $3,389
-
MMBtu
11 2.1123: Install automatic stack damper $1,487 $1,300 - $1,487
-
MMBtu
13 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $2,886 $78 $2,886
43,669
kWh
-
14 2.4323: Use optimum size and capacity equipment $1,763 $3,100 $1,763
26,671
kWh
-
15 2.4312: Improve lubrication practices $1,143 $25 $1,143
17,292
kWh
-
16 2.4221: Install compressor air intakes in coolest locations $659 $125 $659
9,965
kWh
-
17 2.2414: Use waste heat from hot flue gases to preheat $1,359 $3,150 - $1,359
-
MMBtu
18 2.2414: Use waste heat from hot flue gases to preheat $1,061 $1,400 - $1,061
-
MMBtu
19 2.2223: Enhance sensitivity of temperature control and cutoff $905 $300 - $905
-
MMBtu
20 2.6212: Turn off equipment during breaks, reduce operating time $496 $400 $310
4,689
kWh
$186
-
MMBtu
21 2.6121: Reduce hot water temperature to the minimum required $495 - - $495
-
MMBtu
22 2.7444: Close holes and openings in building such as broken windows $368 $10 $368
5,569
kWh
-
TOTAL RECOMMENDED $65,086 $50,562 $34,151
516,706
kWh
$30,935
-
MMBtu
TOTAL IMPLEMENTED $27,192 $10,588 $10,615
160,610
kWh
$16,577
-
MMBtu
Yearly Savings* Imp'd Cost* Electricity Usage Savings Natural Gas Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs