ITAC Assessment: WI0418
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ITAC Assessment: WI0418
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Assessment Year 2002
Principal Product Plating and Anodizing
NAICS
n/a
SIC 3471: Electroplating, Plating, Polishing, Anodizing, and Coloring
Sales Range $10
M
to 50
M
# of Employees 300
Plant Area 80,000
ft2
Annual Production 2,000,000
pieces
Production Hrs. Annual 6,000
hrs
Location (State) Wisconsin

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $378,594 10,118,469
kWh
Electricity Demand $135,197 22,722
kW-mo/yr
Electricity Fees $15,583 -
Natural Gas $411,963 74,580
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $335,335 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $870

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Water Disposal Savings
01 3.3132: Use reverse osmosis to concentrate material $151,650 $60,000 - - - $151,650
-
Tgal
02 2.3415: Use a fossil fuel engine to cogenerate electricity or motive power; and utilize heat $104,205 $715,000 n/a $184,662
4,675,000
kWh
$82,896
-
kW-mo/yr
$(-163,353.0)
-
MMBtu
-
03 2.2621: Modify refrigeration system to operate at a lower pressure $65,100 $150,000 n/a $40,954
1,036,800
kWh
$24,146
-
kW-mo/yr
- -
04 2.7142: Utilize higher efficiency lamps and/or ballasts $5,681 $8,775 $4,588
116,160
kWh
$1,093
-
kW-mo/yr
- -
05 2.2414: Use waste heat from hot flue gases to preheat $5,487 $15,000 n/a - - $5,487
-
MMBtu
-
06 2.7135: Install occupancy sensors $870 $150 $870
22,033
kWh
- - -
07 2.7124: Make a practice of turning off lights when not needed $850 - $850
21,506
kWh
- - -
08 2.4111: Utilize energy-efficient belts and other improved mechanisms $1,492 $630 $1,228
31,083
kWh
$264
-
kW-mo/yr
- -
TOTAL RECOMMENDED $335,335 $949,555 $233,152
5,902,582
kWh
$108,399
-
kW-mo/yr
$(-157,866.0)
-
MMBtu
$151,650
-
Tgal
TOTAL IMPLEMENTED $870 $150 $870
22,033
kWh
- - -
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Water Disposal Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs