ITAC Assessment: KU0127
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ITAC Assessment: KU0127
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Assessment Year 1984
Principal Product CEREALS
NAICS
n/a
SIC 2041: Flour and Other Grain Mill Products
Sales Range $10
M
to 50
M
# of Employees 96
Plant Area
n/a
Annual Production 8,000,000
bushels
Production Hrs. Annual 7,800
hrs
Location (State) Kansas

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $842,586 17,917,058
kWh
Natural Gas $510,956 145,330
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $154,926 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $137,694

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Natural Gas Savings Administrative Changes Savings
01 2.3131: Reschedule plant operations or reduce load to avoid peaks $47,344 $2,000 $47,344
-
kWh
- -
02 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $36,100 $1,000 $36,100
768,171
kWh
- -
03 2.8114: Change rate schedules or other changes in utility service $24,518 $20,000 $24,518
-
kWh
- -
04 2.3212: Optimize plant power factor $18,864 $28,500 $18,864
-
kWh
- -
05 2.6232: Install set-back timers $8,943 $5,443 $8,943
191,090
kWh
- -
06 2.1233: Analyze flue gas for proper air/fuel ratio $8,298 - - $8,698
-
MMBtu
$(-400.0)
07 2.4221: Install compressor air intakes in coolest locations $2,894 $1,350 $2,894
61,547
kWh
- -
08 2.4231: Reduce the pressure of compressed air to the minimum required $1,750 $20 $1,750
37,222
kWh
- -
09 2.2163: Use minimum steam operating pressure $3,645 - - $3,645
-
MMBtu
-
10 2.2511: Insulate bare equipment $1,267 $1,700 - $1,267
-
MMBtu
-
11 2.7261: Install timers and/or thermostats $1,116 $300 $1,116
23,740
kWh
- -
12 2.2135: Repair and eliminate steam leaks $187 $60 - $187
-
MMBtu
-
TOTAL RECOMMENDED $154,926 $60,373 $141,529
1,081,770
kWh
$13,797
-
MMBtu
$(-400.0)
TOTAL IMPLEMENTED $137,694 $53,560 $127,942
791,911
kWh
$10,152
-
MMBtu
$(-400.0)
Yearly Savings* Imp'd Cost* Electricity Usage Savings Natural Gas Savings Administrative Changes Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs