ITAC Assessment: IP0125
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ITAC Assessment: IP0125
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Assessment Year 2019
Principal Product Natural Cheese
NAICS 311513: Cheese Manufacturing
SIC 2022: Natural, Processed, and Imitation Cheese
Sales Range $100
M
to 500
M
# of Employees 300
Plant Area 173,720
ft2
Annual Production 115,000,000
lb
Production Hrs. Annual 8,400
hrs
Location (State) Indiana

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $330,343 11,264,400
kWh
Electricity Demand $457,159 19,545
kW-mo/yr
Electricity Fees $5,685 -
Natural Gas $21,868 19,808
MMBtu
Waste Disposal Costs
Water Usage $41,488 7,286,900
Tgal
TOTAL YEARLY COSTS $856,543
RECOMMENDED SAVINGS* $13,884 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $10,110

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Water Usage Savings
01 2.4231: Reduce the pressure of compressed air to the minimum required $3,774 $150 $1,804
61,500
kWh
$1,970
-
kW-mo/yr
- -
02 2.4231: Reduce the pressure of compressed air to the minimum required $2,180 $354 $2,180
74,340
kWh
- - -
03 2.4111: Utilize energy-efficient belts and other improved mechanisms $932 $315 $488
16,632
kWh
$444
-
kW-mo/yr
- -
04 2.4221: Install compressor air intakes in coolest locations $908 $1,344 $434
14,804
kWh
$474
-
kW-mo/yr
- -
05 2.4157: Establish a predictive maintenance program $269 $500 $126
4,294
kWh
$143
-
kW-mo/yr
- -
06 2.1311: Replace electrically-operated equipment with fossil fuel equipment $3,324 $8,560 $1,971
67,200
kWh
$2,807
-
kW-mo/yr
$(-1,454.0)
-
MMBtu
-
07 2.1241: Reduce excessive boiler blowdown $2,364 $6,720 - - $914
-
MMBtu
$1,450
-
Tgal
08 2.7221: Lower temperature during the winter season and vice-versa $133 $390 $63
2,137
kWh
- $70
-
MMBtu
-
TOTAL RECOMMENDED $13,884 $18,333 $7,066
240,907
kWh
$5,838
-
kW-mo/yr
$(-470.0)
-
MMBtu
$1,450
-
Tgal
TOTAL IMPLEMENTED $10,110 $18,183 $5,262
179,407
kWh
$3,868
-
kW-mo/yr
$(-470.0)
-
MMBtu
$1,450
-
Tgal
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Water Usage Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs