ITAC Assessment: IP0027
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ITAC Assessment: IP0027
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Assessment Year 2014
Principal Product steel parts
NAICS 332322: Sheet Metal Work Manufacturing
SIC 3444: Sheet Metal Work
Sales Range $50
M
to 100
M
# of Employees 210
Plant Area 147,000
ft2
Annual Production 25,000
ton
Production Hrs. Annual 6,240
hrs
Location (State) Indiana

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $98,041 1,380,482
kWh
Natural Gas $17,569 2,410
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $136,692 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* -

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Natural Gas Savings Solid Waste (non-haz) Savings
01 2.4111: Utilize energy-efficient belts and other improved mechanisms $3,447 - $3,447
48,547
kWh
- -
02 3.5316: Contract a wood pallet recycling company $8,857 - - - $8,857
-
lb
03 2.7135: Install occupancy sensors $4,976 $3,995 $4,976
70,085
kWh
- -
04 2.6232: Install set-back timers $2,707 $236 $736
10,371
kWh
$1,971
-
MMBtu
-
05 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $3,818 $175 $3,818
53,784
kWh
- -
06 2.4221: Install compressor air intakes in coolest locations $2,988 $280 $2,988
42,083
kWh
- -
07 2.4322: Use or replace with energy efficient substitutes $5,453 $671 $5,453
76,808
kWh
- -
08 3.5217: Reuse / recycle/ sell paper products $72,576 $12,435 - - $72,576
-
lb
09 2.7261: Install timers and/or thermostats $3,685 $3,528 - $3,685
-
MMBtu
-
10 2.7142: Utilize higher efficiency lamps and/or ballasts $28,185 $85,493 $28,185
396,970
kWh
- -
TOTAL RECOMMENDED $136,692 $106,813 $49,603
698,648
kWh
$5,656
-
MMBtu
$81,433
-
lb
TOTAL IMPLEMENTED - - - - -
Yearly Savings* Imp'd Cost* Electricity Usage Savings Natural Gas Savings Solid Waste (non-haz) Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs