| Assessment Year | 2005 |
|---|---|
| Principal Product | Electroplated Steel |
| NAICS | 332813: Electroplating, Plating, Polishing, Anodizing, and Coloring |
| SIC | 3471: Electroplating, Plating, Polishing, Anodizing, and Coloring |
| Sales Range | $10 M to 50M |
| # of Employees | 24 |
| Plant Area |
154,295
ft2
|
| Annual Production | 66,000
ton
|
| Production Hrs. Annual | 2,352
hrs
|
| Location (State) | Indiana |
Facility Energy Cost and Usage
| Source | Yearly Cost | Usage | Unit Cost | |
|---|---|---|---|---|
| Electricity Usage | $807,580 | 15,737,280 |
kWh
|
$0.051 |
| Electricity Demand | $894,216 | 93,888 |
kW-mo/yr
|
$9.52 |
| Electricity Fees | $(-155,282.0) | - |
|
- |
| Natural Gas | $330,281 | 38,298 |
MMBtu
|
$8.62 |
| TOTAL YEARLY COSTS | - | |||
| RECOMMENDED SAVINGS* | $256,546 |
See individual recommendations below
*Non-energy impacts included in savings.
|
||
| IMPLEMENTED SAVINGS* | $224,864 | |||
Recommendations
| # | Description | Yearly Savings* | Imp'd Cost* | Status | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings | Water Disposal Savings | Water Consumption Savings |
|---|---|---|---|---|---|---|---|---|---|
| 01 | 2.2124: Install de-aerator in place of condensate tank | $19,946 | $16,320 | - | - |
$9,345
-
MMBtu
|
$3,123
-
Tgal
|
$7,478
-
Tgal
|
|
| 02 | 2.2135: Repair and eliminate steam leaks | $32,401 | $6,800 | - | - |
$30,608
-
MMBtu
|
- |
$1,793
-
Tgal
|
|
| 03 | 2.2113: Repair or replace steam traps | $10,215 | $314 | - | - |
$10,215
-
MMBtu
|
- | - | |
| 04 | 2.2136: Install / repair insulation on steam lines | $6,280 | $46,950 | - | - |
$6,280
-
MMBtu
|
- | - | |
| 05 | 2.2414: Use waste heat from hot flue gases to preheat | $8,132 | $54,716 | - | - |
$8,132
-
MMBtu
|
- | - | |
| 06 | 2.2136: Install / repair insulation on steam lines | $513 | $107 | - | - |
$513
-
MMBtu
|
- | - | |
| 07 | 2.1233: Analyze flue gas for proper air/fuel ratio | $4,315 | - | - | - |
$4,315
-
MMBtu
|
- | - | |
| 08 | 2.6231: Utilize controls to operate equipment only when needed | $38,651 | $1,902 | - | - |
$38,651
-
MMBtu
|
- | - | |
| 09 | 2.3212: Optimize plant power factor | $69,451 | $120,000 | - |
$69,451
-
kW-mo/yr
|
- | - | - | |
| 10 | 2.6231: Utilize controls to operate equipment only when needed | $23,550 | $2,522 |
$23,550
547,644
kWh
|
- | - | - | - | |
| 11 | 2.7261: Install timers and/or thermostats | $16,926 | $20,423 | - | - |
$16,926
-
MMBtu
|
- | - | |
| 12 | 2.4226: Use / purchase optimum sized compressor | $2,545 | $890 |
$2,586
60,290
kWh
|
$(-41.0)
-
kW-mo/yr
|
- | - | - | |
| 13 | 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves | $12,662 | $900 |
$9,724
226,110
kWh
|
$2,938
-
kW-mo/yr
|
- | - | - | |
| 14 | 2.4133: Use most efficient type of electric motors | $10,959 | $73,466 |
$5,999
139,459
kWh
|
$4,960
-
kW-mo/yr
|
- | - | - | |
| TOTAL RECOMMENDED | $256,546 | $345,310 |
$41,859
973,503
kWh
|
$77,308
-
kW-mo/yr
|
$124,985
-
MMBtu
|
$3,123
-
Tgal
|
$9,271
-
Tgal
|
||
| TOTAL IMPLEMENTED | $224,864 | $288,072 |
$18,309
425,859
kWh
|
$77,308
-
kW-mo/yr
|
$116,853
-
MMBtu
|
$3,123
-
Tgal
|
$9,271
-
Tgal
|
||
| Yearly Savings* | Imp'd Cost* | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings | Water Disposal Savings | Water Consumption Savings | |||
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs