| Assessment Year | 2005 |
|---|---|
| Principal Product | Hardboard |
| NAICS | 321219: Reconstituted Wood Product Manufacturing |
| SIC | 2421: Sawmills and Planing Mills, General |
| Sales Range | $50 M to 100M |
| # of Employees | 200 |
| Plant Area |
120,000
ft2
|
| Annual Production | 135,000
thousand feet
|
| Production Hrs. Annual | 8,100
hrs
|
| Location (State) | Oregon |
Facility Energy Cost and Usage
| Source | Yearly Cost | Usage | Unit Cost | |
|---|---|---|---|---|
| Electricity Usage | $1,022,412 | 23,035,656 |
kWh
|
$0.044 |
| Electricity Demand | $184,749 | 42,766 |
kW-mo/yr
|
$4.32 |
| Electricity Fees | $681 | - |
|
- |
| TOTAL YEARLY COSTS | - | |||
| RECOMMENDED SAVINGS* | $698,080 |
See individual recommendations below
*Non-energy impacts included in savings.
|
||
| IMPLEMENTED SAVINGS* | $107,850 | |||
Recommendations
| # | Description | Yearly Savings* | Imp'd Cost* | Status | Electricity Usage Savings | Electricity Demand Savings | Electricity Fees Savings | Wood Savings | Solid Waste (non-haz) Savings | Personnel Changes Savings | Primary Raw Material Savings | Ancillary Material Cost Savings |
|---|---|---|---|---|---|---|---|---|---|---|---|---|
| 01 | 4.131: Modify process to reduce material use/cost | $536,590 | $3,000 | - | - | - | - | - | - | $536,590 | - | |
| 02 | 2.4131: Size electric motors for peak operating efficiency | $75,000 | $50,000 |
$66,000
1,500,000
kWh
|
$9,000
-
kW-mo/yr
|
- | - | - | - | - | - | |
| 03 | 4.111: Add equipment/ operators to reduce production bottleneck | $24,600 | $800 | - | - | - | - | - | $24,600 | - | - | |
| 04 | 2.4111: Utilize energy-efficient belts and other improved mechanisms | $13,000 | - |
$11,400
260,000
kWh
|
$1,600
-
kW-mo/yr
|
- | - | - | - | - | - | |
| 05 | 4.114: Add/modify equipment to improve drying process | - | $6,900 | - | - | - | - | - | - | - | - | |
| 06 | 3.5311: Recover and reuse waste material | $6,360 | - | - | - | - | - |
$6,360
-
lb
|
- | - | - | |
| 07 | 4.625: Develop standard operating procedures | $5,000 | $40 | - | - | - | - | - | $5,000 | - | - | |
| 08 | 3.7214: Reduce or eliminate waste | $4,680 | $65 | - | - | - | - | - | - | - | $4,680 | |
| 09 | 2.3212: Optimize plant power factor | $3,350 | $3,050 | - | - | $3,350 | - | - | - | - | - | |
| 10 | 4.441: Install automatic packing equipment | $25,000 | $49,000 | - | - | - | - | - | $25,000 | - | - | |
| 11 | 2.7134: Use photocell controls | $2,700 | $1,300 |
$2,120
48,600
kWh
|
$580
-
kW-mo/yr
|
- | - | - | - | - | - | |
| 12 | 2.2123: Insulate feedwater tank | $1,800 | $1,500 | - | - | - |
$1,800
-
MMBtu
|
- | - | - | - | |
| TOTAL RECOMMENDED | $698,080 | $115,655 |
$79,520
1,808,600
kWh
|
$11,180
-
kW-mo/yr
|
$3,350 |
$1,800
-
MMBtu
|
$6,360
-
lb
|
$54,600 | $536,590 | $4,680 | ||
| TOTAL IMPLEMENTED | $107,850 | $111,750 |
$68,120
1,548,600
kWh
|
$9,580
-
kW-mo/yr
|
$3,350 |
$1,800
-
MMBtu
|
- | $25,000 | - | - | ||
| Yearly Savings* | Imp'd Cost* | Electricity Usage Savings | Electricity Demand Savings | Electricity Fees Savings | Wood Savings | Solid Waste (non-haz) Savings | Personnel Changes Savings | Primary Raw Material Savings | Ancillary Material Cost Savings | |||
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs