ITAC Assessment: IA0520
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ITAC Assessment: IA0520
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Assessment Year 2014
Principal Product Vacuum Molded Plastics
NAICS 326150: Urethane and Other Foam Product (except Polystyrene) Manufacturing
SIC 3086: Plastics Foam Products
Sales Range $10
M
to 50
M
# of Employees 143
Plant Area 140,000
ft2
Annual Production 2,000,000
lb
Production Hrs. Annual 6,240
hrs
Location (State) Wisconsin

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $194,038 2,726,080
kWh
Electricity Demand $76,585 9,136
kW-mo/yr
Electricity Fees $9,694 -
Natural Gas $80,941 12,412
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $16,534 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $8,808

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Natural Gas Savings
01 2.7124: Make a practice of turning off lights when not needed $4,603 $2,179 $4,603
64,652
kWh
- -
02 2.7135: Install occupancy sensors $2,673 $3,050 $2,673
37,540
kWh
- -
03 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $3,486 $234 $2,843
39,937
kWh
$643
-
kW-mo/yr
-
04 2.7142: Utilize higher efficiency lamps and/or ballasts $1,512 $5,026 $1,512
21,204
kWh
- -
05 2.4231: Reduce the pressure of compressed air to the minimum required $490 $35 $400
5,616
kWh
$90
-
kW-mo/yr
-
06 2.7447: Install vinyl strip / high speed / air curtain doors $429 $253 - - $429
-
MMBtu
07 2.7135: Install occupancy sensors $523 $888 $523
7,338
kWh
- -
08 2.7142: Utilize higher efficiency lamps and/or ballasts $290 $392 $236
3,319
kWh
$54
-
kW-mo/yr
-
09 2.4221: Install compressor air intakes in coolest locations $1,389 $321 $1,134
15,920
kWh
$255
-
kW-mo/yr
-
10 2.6231: Utilize controls to operate equipment only when needed $1,139 $1,000 $1,139
16,001
kWh
- -
TOTAL RECOMMENDED $16,534 $13,378 $15,063
211,527
kWh
$1,042
-
kW-mo/yr
$429
-
MMBtu
TOTAL IMPLEMENTED $8,808 $3,058 $7,682
107,908
kWh
$697
-
kW-mo/yr
$429
-
MMBtu
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Natural Gas Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs