ITAC Assessment: DL0145
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ITAC Assessment: DL0145
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Assessment Year 2015
Principal Product Plastics
NAICS 326121: Unlaminated Plastics Profile Shape Manufacturing
SIC 3089: Plastics Products, Not Elsewhere Classified
Sales Range $50
M
to 100
M
# of Employees 200
Plant Area 134,500
ft2
Annual Production 1,500,000,000
pieces
Production Hrs. Annual 8,568
hrs
Location (State) New Jersey

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $1,233,839 11,371,830
kWh
Electricity Demand $159,563 21,134
kW-mo/yr
Electricity Fees $29,949 -
Natural Gas $64,867 5,270
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $116,607 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $17,831

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Natural Gas Savings
01 2.4226: Use / purchase optimum sized compressor $48,766 $10,000 $44,416
411,260
kWh
$4,350
-
kW-mo/yr
-
02 2.4239: Eliminate or reduce compressed air usage $10,440 - $9,564
88,560
kWh
$876
-
kW-mo/yr
-
03 2.2623: Minimize condenser cooling water temperature $3,810 $700 $3,810
35,320
kWh
- -
04 2.4146: Use adjustable frequency drive or multiple speed motors on existing system $14,618 $30,804 $13,318
123,320
kWh
$1,300
-
kW-mo/yr
-
05 2.4146: Use adjustable frequency drive or multiple speed motors on existing system $8,334 $9,600 $7,624
70,600
kWh
$710
-
kW-mo/yr
-
06 2.6232: Install set-back timers $6,174 $2,500 $5,629
52,125
kWh
$545
-
kW-mo/yr
-
07 2.7261: Install timers and/or thermostats $3,560 $300 $1,580
14,700
kWh
- $1,980
-
MMBtu
08 2.7142: Utilize higher efficiency lamps and/or ballasts $3,831 $40,000 $3,216
29,780
kWh
$615
-
kW-mo/yr
-
09 2.2437: Recover waste heat from equipment $17,074 $64,980 - - $17,074
-
MMBtu
TOTAL RECOMMENDED $116,607 $158,884 $89,157
825,665
kWh
$8,396
-
kW-mo/yr
$19,054
-
MMBtu
TOTAL IMPLEMENTED $17,831 $40,300 $14,360
133,040
kWh
$1,491
-
kW-mo/yr
$1,980
-
MMBtu
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Natural Gas Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs