ITAC Assessment: LM0112
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ITAC Assessment: LM0112
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Assessment Year 2006
Principal Product seals and valves
NAICS 339991: Gasket, Packing, and Sealing Device Manufacturing
SIC 3053: Gaskets, Packing, and Sealing Devices
Sales Range $50
M
to 100
M
# of Employees 300
Plant Area 182,000
ft2
Annual Production 500,000
pieces
Production Hrs. Annual 6,280
hrs
Location (State) California

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $399,704 6,093,966
kWh
Electricity Demand $252,349 14,086
kW-mo/yr
Natural Gas $72,038 8,630
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $466,741 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $3,093

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Ancillary Material Cost Savings
01 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $615 $200 $414
5,588
kWh
$201
-
kW-mo/yr
- -
02 2.6122: Adjust vents to minimize energy use $19,700 - $19,700
197,000
kWh
- - -
03 2.7142: Utilize higher efficiency lamps and/or ballasts $1,130 $8,728 $667
9,017
kWh
$463
-
kW-mo/yr
- -
04 4.431: Train operators for maximum operating efficiency $433,948 $1,000 $25,948
350,750
kWh
- - $408,000
05 4.454: Modify startup/shutdown times $10,000 - - - $10,000
-
MMBtu
-
06 4.451: Add additional production shift $1,348 - $1,348
18,224
kWh
- - -
TOTAL RECOMMENDED $466,741 $9,928 $48,077
580,579
kWh
$664
-
kW-mo/yr
$10,000
-
MMBtu
$408,000
TOTAL IMPLEMENTED $3,093 $8,928 $2,429
32,829
kWh
$664
-
kW-mo/yr
- -
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Ancillary Material Cost Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs