| Assessment Year | 2025 |
|---|---|
| Principal Product | Sealants, Adhesives, Mortars, Admixtures |
| NAICS | 325520: Adhesive Manufacturing |
| SIC | 2891: Adhesives and Sealants |
| Sales Range | $50 M to 100M |
| # of Employees | 168 |
| Plant Area |
130,000
ft2
|
| Annual Production | 66,138
ton
|
| Production Hrs. Annual | 8,400
hrs
|
| Location (State) | Ohio |
Facility Energy Cost and Usage
| Source | Yearly Cost | Usage | Unit Cost | ||
|---|---|---|---|---|---|
| Electricity Usage | $541,722 | 8,064,180 |
kWh
|
$0.067 | |
| Electricity Demand | $111,245 | 14,832 |
kW-mo/yr
|
$7.50 | |
| Electricity Fees | $4,603 | - |
|
- | |
| Natural Gas | $195,477 | 34,747 |
MMBtu
|
$5.63 | |
| Waste Disposal Costs | |||||
| Water Usage | $312,427 | 34,792 |
Tgal
|
$8.98 | |
| TOTAL YEARLY COSTS | $1,165,474 | ||||
| RECOMMENDED SAVINGS* | $131,603 |
See individual recommendations below
*Non-energy impacts included in savings.
|
|||
| IMPLEMENTED SAVINGS* | - | ||||
Recommendations
| # | Description | Yearly Savings* | Imp'd Cost* | Status | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings | Water Usage Savings | Personnel Changes Savings | By-product Production Savings |
|---|---|---|---|---|---|---|---|---|---|---|
| 01 | 3.4151: Minimize water usage | $16,085 | $31,231 |
$(-702.0)
(-10,444)
kWh
|
$(-113.0)
-
kW-mo/yr
|
- |
$17,594
-
Tgal
|
$(-694.0) | - | |
| 02 | 2.4224: Upgrade controls on compressors | $22,738 | $38,304 |
$19,490
290,036
kWh
|
$3,248
-
kW-mo/yr
|
- | - | - | - | |
| 03 | 2.4322: Use or replace with energy efficient substitutes | $20,707 | $41,750 |
$17,962
267,292
kWh
|
$2,745
-
kW-mo/yr
|
- | - | - | - | |
| 04 | 2.4157: Establish a predictive maintenance program | $12,735 | $5,200 |
$15,499
230,643
kWh
|
$2,844
-
kW-mo/yr
|
- | - | $(-5,608.0) | - | |
| 05 | 2.2128: Use steam condensate for hot water supply (non-potable) | $11,667 | $55,000 |
$(-2,216.0)
(-32,981)
kWh
|
- |
$3,592
-
MMBtu
|
$9,331
-
Tgal
|
- | $960 | |
| 06 | 2.2442: Preheat combustion air with waste heat | $5,185 | $11,425 | - | - |
$5,185
-
MMBtu
|
- | - | - | |
| 07 | 2.1233: Analyze flue gas for proper air/fuel ratio | $7,003 | $3,121 | - | - |
$7,003
-
MMBtu
|
- | - | - | |
| 08 | 2.4146: Use adjustable frequency drive or multiple speed motors on existing system | $4,842 | $11,112 |
$3,162
47,056
kWh
|
$1,680
-
kW-mo/yr
|
- | - | - | - | |
| 09 | 2.7135: Install occupancy sensors | $4,772 | $4,323 |
$3,909
58,164
kWh
|
$863
-
kW-mo/yr
|
- | - | - | - | |
| 10 | 2.2425: Use flue gases to heat process or service water | $4,453 | $20,950 | - | - |
$4,453
-
MMBtu
|
- | - | - | |
| 11 | 2.1221: Replace obsolete burners with more efficient ones | $4,279 | $18,380 | - | - |
$4,279
-
MMBtu
|
- | - | - | |
| 12 | 2.4151: Develop a repair/replace policy | $4,059 | $1,304 |
$3,487
51,895
kWh
|
$640
-
kW-mo/yr
|
- | - | $(-68.0) | - | |
| 13 | 2.1221: Replace obsolete burners with more efficient ones | $3,130 | $2,676 | - | - |
$3,130
-
MMBtu
|
- | - | - | |
| 14 | 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves | $3,031 | $684 |
$2,611
38,852
kWh
|
$420
-
kW-mo/yr
|
- | - | - | - | |
| 15 | 2.7142: Utilize higher efficiency lamps and/or ballasts | $2,433 | $11,061 |
$1,902
28,289
kWh
|
$531
-
kW-mo/yr
|
- | - | - | - | |
| 16 | 2.4231: Reduce the pressure of compressed air to the minimum required | $1,980 | $304 |
$1,710
25,450
kWh
|
$270
-
kW-mo/yr
|
- | - | - | - | |
| 17 | 2.4221: Install compressor air intakes in coolest locations | $1,209 | $3,002 |
$1,044
15,529
kWh
|
$165
-
kW-mo/yr
|
- | - | - | - | |
| 18 | 2.2511: Insulate bare equipment | $664 | $914 | - | - |
$664
-
MMBtu
|
- | - | - | |
| 19 | 2.7314: Reduce ventilation air | $631 | $2,400 | - | - |
$631
-
MMBtu
|
- | - | - | |
| TOTAL RECOMMENDED | $131,603 | $263,141 |
$67,858
1,009,781
kWh
|
$13,293
-
kW-mo/yr
|
$28,937
-
MMBtu
|
$26,925
-
Tgal
|
$(-6,370.0) | $960 | ||
| TOTAL IMPLEMENTED | - | - | - | - | - | - | - | - | ||
| Yearly Savings* | Imp'd Cost* | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings | Water Usage Savings | Personnel Changes Savings | By-product Production Savings | |||
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs