| Assessment Year | 2024 | 
|---|---|
| Principal Product | Hydraulic Cylinders | 
| NAICS | 333995: Fluid Power Cylinder and Actuator Manufacturing | 
| SIC | 3593: Fluid Power Cylinders and Actuators | 
| Sales Range | $10 M  to 50M  | 
    
| # of Employees | 20 | 
| Plant Area | 
                            55,000
                 
ft2
 
                     | 
    
| Annual Production | 3,000
             
units
 
         | 
    
| Production Hrs. Annual | 5,720
             
hrs
 
         | 
    
| Location (State) | West Virginia | 
Facility Energy Cost and Usage
| Source | Yearly Cost | Usage | Unit Cost | ||
|---|---|---|---|---|---|
| Electricity Usage | $120,439 | 1,429,200 | 
             
kWh
 
         | 
        $0.084 | |
| Electricity Demand | $42,587 | 4,037 | 
             
kW-mo/yr
 
         | 
        $10.55 | |
| Electricity Fees | $969 | - | 
             | 
        - | |
| Natural Gas | $1,441 | 101 | 
             
MMBtu
 
         | 
        $14.27 | |
| Waste Disposal Costs | |||||
| Water Usage | $1,415 | 149 | 
             
Tgal
 
         | 
        $9.50 | |
| Other Liquid (non-haz) | $30,000 | 19,250 | 
             
gal
 
         | 
        $1.56 | |
| TOTAL YEARLY COSTS | $196,851 | ||||
| RECOMMENDED SAVINGS* | $139,410 | 
             See individual recommendations below 
            *Non-energy impacts included in savings.
         | 
    |||
| IMPLEMENTED SAVINGS* | $10,748 | ||||
Recommendations
| # | Description | Yearly Savings* | Imp'd Cost* | Status | Electricity Usage Savings | Electricity Demand Savings | Electricity Fees Savings | Natural Gas Savings | Other Liquid (non-haz) Savings | Administrative Changes Savings | Increase in Production Savings | 
|---|---|---|---|---|---|---|---|---|---|---|---|
| 01 | 2.3192: Use fossil fuel powered generator during peak demand periods | $73,416 | $271,368 | - | - | - | - | - | - | $73,416 | |
| 02 | 3.3131: Use evaporation to concentrate material | $24,278 | $31,216 | - | - | - | 
                        $(-2,749.0)
                                                     -
                                 
                                            
MMBtu
 
                             | 
                                                                                
                        $27,027
                                                     -
                                 
                                            
gal
 
                             | 
                                                                                - | - | |
| 03 | 3.2123: Convert to high volume low pressure (hvlp) paint guns | $20,948 | $26,406 | 
                        $10,512
                                                     124,696
                                 
                                            
kWh
 
                             | 
                                                                                
                        $2,764
                                                     -
                                 
                                            
kW-mo/yr
 
                             | 
                                                                                - | - | - | $7,672 | - | |
| 04 | 2.3131: Reschedule plant operations or reduce load to avoid peaks | $5,264 | $9,760 | - | 
                        $5,264
                                                     -
                                 
                                            
kW-mo/yr
 
                             | 
                                                                                - | - | - | - | - | |
| 05 | 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves | $4,087 | $759 | 
                        $3,237
                                                     38,404
                                 
                                            
kWh
 
                             | 
                                                                                
                        $850
                                                     -
                                 
                                            
kW-mo/yr
 
                             | 
                                                                                - | - | - | - | - | |
| 06 | 2.7447: Install vinyl strip / high speed / air curtain doors | $3,489 | $5,659 | 
                        $2,761
                                                     32,748
                                 
                                            
kWh
 
                             | 
                                                                                
                        $728
                                                     -
                                 
                                            
kW-mo/yr
 
                             | 
                                                                                - | - | - | - | - | |
| 07 | 2.4224: Upgrade controls on compressors | $3,058 | $6,936 | 
                        $2,425
                                                     28,771
                                 
                                            
kWh
 
                             | 
                                                                                
                        $633
                                                     -
                                 
                                            
kW-mo/yr
 
                             | 
                                                                                - | - | - | - | - | |
| 08 | 2.4322: Use or replace with energy efficient substitutes | $1,640 | $5,016 | 
                        $1,302
                                                     15,444
                                 
                                            
kWh
 
                             | 
                                                                                
                        $338
                                                     -
                                 
                                            
kW-mo/yr
 
                             | 
                                                                                - | - | - | - | - | |
| 09 | 2.4221: Install compressor air intakes in coolest locations | $1,102 | $753 | 
                        $623
                                                     7,395
                                 
                                            
kWh
 
                             | 
                                                                                
                        $164
                                                     -
                                 
                                            
kW-mo/yr
 
                             | 
                                                                                - | 
                        $315
                                                     -
                                 
                                            
MMBtu
 
                             | 
                                                                                - | - | - | |
| 10 | 2.4239: Eliminate or reduce compressed air usage | $797 | $1,579 | 
                        $628
                                                     7,448
                                 
                                            
kWh
 
                             | 
                                                                                
                        $169
                                                     -
                                 
                                            
kW-mo/yr
 
                             | 
                                                                                - | - | - | - | - | |
| 11 | 2.3212: Optimize plant power factor | $596 | $2,964 | - | - | $596 | - | - | - | - | |
| 12 | 2.4231: Reduce the pressure of compressed air to the minimum required | $401 | $38 | 
                        $317
                                                     3,763
                                 
                                            
kWh
 
                             | 
                                                                                
                        $84
                                                     -
                                 
                                            
kW-mo/yr
 
                             | 
                                                                                - | - | - | - | - | |
| 13 | 2.7135: Install occupancy sensors | $334 | $984 | 
                        $207
                                                     2,495
                                 
                                            
kWh
 
                             | 
                                                                                
                        $127
                                                     -
                                 
                                            
kW-mo/yr
 
                             | 
                                                                                - | - | - | - | - | |
| TOTAL RECOMMENDED | $139,410 | $363,438 | 
                        $22,012
                                                     261,164
                                 
                                            
kWh
 
                             | 
                                                                                
                        $11,121
                                                     -
                                 
                                            
kW-mo/yr
 
                             | 
                                                                                $596 | 
                        $(-2,434.0)
                                                     -
                                 
                                            
MMBtu
 
                             | 
                                                                                
                        $27,027
                                                     -
                                 
                                            
gal
 
                             | 
                                                                                $7,672 | $73,416 | ||
| TOTAL IMPLEMENTED | $10,748 | $14,035 | 
                        $8,452
                                                     100,302
                                 
                                            
kWh
 
                             | 
                                                                                
                        $2,296
                                                     -
                                 
                                            
kW-mo/yr
 
                             | 
                                                                                - | - | - | - | - | ||
| Yearly Savings* | Imp'd Cost* | Electricity Usage Savings | Electricity Demand Savings | Electricity Fees Savings | Natural Gas Savings | Other Liquid (non-haz) Savings | Administrative Changes Savings | Increase in Production Savings | |||
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs