ITAC Assessment: WV0672
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ITAC Assessment: WV0672
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Assessment Year 2024
Principal Product Hydraulic Cylinders
NAICS 333995: Fluid Power Cylinder and Actuator Manufacturing
SIC 3593: Fluid Power Cylinders and Actuators
Sales Range $10
M
to 50
M
# of Employees 20
Plant Area 55,000
ft2
Annual Production 3,000
units
Production Hrs. Annual 5,720
hrs
Location (State) West Virginia

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $120,439 1,429,200
kWh
Electricity Demand $42,587 4,037
kW-mo/yr
Electricity Fees $969 -
Natural Gas $1,441 101
MMBtu
Waste Disposal Costs
Water Usage $1,415 149
Tgal
Other Liquid (non-haz) $30,000 19,250
gal
TOTAL YEARLY COSTS $196,851
RECOMMENDED SAVINGS* $139,410 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* -

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Electricity Fees Savings Natural Gas Savings Other Liquid (non-haz) Savings Administrative Changes Savings Increase in Production Savings
01 2.3192: Use fossil fuel powered generator during peak demand periods $73,416 $271,368 - - - - - - $73,416
02 3.3131: Use evaporation to concentrate material $24,278 $31,216 - - - $(-2,749.0)
-
MMBtu
$27,027
-
gal
- -
03 3.2123: Convert to high volume low pressure (hvlp) paint guns $20,948 $26,406 $10,512
124,696
kWh
$2,764
-
kW-mo/yr
- - - $7,672 -
04 2.3131: Reschedule plant operations or reduce load to avoid peaks $5,264 $9,760 - $5,264
-
kW-mo/yr
- - - - -
05 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $4,087 $759 $3,237
38,404
kWh
$850
-
kW-mo/yr
- - - - -
06 2.7447: Install vinyl strip / high speed / air curtain doors $3,489 $5,659 $2,761
32,748
kWh
$728
-
kW-mo/yr
- - - - -
07 2.4224: Upgrade controls on compressors $3,058 $6,936 $2,425
28,771
kWh
$633
-
kW-mo/yr
- - - - -
08 2.4322: Use or replace with energy efficient substitutes $1,640 $5,016 $1,302
15,444
kWh
$338
-
kW-mo/yr
- - - - -
09 2.4221: Install compressor air intakes in coolest locations $1,102 $753 $623
7,395
kWh
$164
-
kW-mo/yr
- $315
-
MMBtu
- - -
10 2.4239: Eliminate or reduce compressed air usage $797 $1,579 $628
7,448
kWh
$169
-
kW-mo/yr
- - - - -
11 2.3212: Optimize plant power factor $596 $2,964 - - $596 - - - -
12 2.4231: Reduce the pressure of compressed air to the minimum required $401 $38 $317
3,763
kWh
$84
-
kW-mo/yr
- - - - -
13 2.7135: Install occupancy sensors $334 $984 $207
2,495
kWh
$127
-
kW-mo/yr
- - - - -
TOTAL RECOMMENDED $139,410 $363,438 $22,012
261,164
kWh
$11,121
-
kW-mo/yr
$596 $(-2,434.0)
-
MMBtu
$27,027
-
gal
$7,672 $73,416
TOTAL IMPLEMENTED - - - - - - - - -
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Electricity Fees Savings Natural Gas Savings Other Liquid (non-haz) Savings Administrative Changes Savings Increase in Production Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs