| Assessment Year | 2024 |
|---|---|
| Principal Product | Polymers and LED Phosphor |
| NAICS | 325998: All Other Miscellaneous Chemical Product and Preparation Manufacturing |
| SIC | 2819: Industrial Inorganic Chemicals, Not Elsewhere Classified |
| Sales Range | $5 M to 10M |
| # of Employees | 35 |
| Plant Area |
260,000
ft2
|
| Annual Production | 4,400
lb
|
| Production Hrs. Annual | 2,125
hrs
|
| Location (State) | Ohio |
Facility Energy Cost and Usage
| Source | Yearly Cost | Usage | Unit Cost | |
|---|---|---|---|---|
| Electricity Usage | $351,720 | 4,901,528 |
kWh
|
$0.072 |
| Electricity Demand | $82,362 | 9,728 |
kW-mo/yr
|
$8.47 |
| Electricity Fees | $5,391 | - |
|
- |
| Natural Gas | $251,112 | 35,890 |
MMBtu
|
$7.00 |
| TOTAL YEARLY COSTS | $690,585 | |||
| RECOMMENDED SAVINGS* | $97,592 |
See individual recommendations below
*Non-energy impacts included in savings.
|
||
| IMPLEMENTED SAVINGS* | - | |||
Recommendations
| # | Description | Yearly Savings* | Imp'd Cost* | Status | Electricity Usage Savings | Electricity Demand Savings | Electricity Fees Savings | Natural Gas Savings | Personnel Changes Savings |
|---|---|---|---|---|---|---|---|---|---|
| 01 | 2.2113: Repair or replace steam traps | $19,270 | $9,950 | - | - | - |
$20,020
-
MMBtu
|
$(-750.0) | |
| 02 | 2.4146: Use adjustable frequency drive or multiple speed motors on existing system | $17,884 | $35,717 |
$14,123
196,694
kWh
|
$3,761
-
kW-mo/yr
|
- | - | - | |
| 03 | 2.2625: Chill water to the highest temperature possible | $13,442 | $5,225 |
$10,876
151,475
kWh
|
$2,566
-
kW-mo/yr
|
- | - | - | |
| 04 | 2.3191: Use demand controller or load shedder | $11,909 | $6,900 | - |
$11,909
-
kW-mo/yr
|
- | - | - | |
| 05 | 2.7241: Install outside air damper / economizer on hvac unit | $6,542 | $14,640 |
$3,925
54,669
kWh
|
$2,617
-
kW-mo/yr
|
- | - | - | |
| 06 | 2.7313: Recycle air for heating, ventilation and air conditioning | $6,200 | $11,000 |
$827
11,518
kWh
|
$551
-
kW-mo/yr
|
- |
$7,245
-
MMBtu
|
$(-2,423.0) | |
| 07 | 2.7142: Utilize higher efficiency lamps and/or ballasts | $5,194 | $16,795 |
$3,388
37,768
kWh
|
$1,806
-
kW-mo/yr
|
- | - | - | |
| 08 | 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves | $4,886 | $1,088 |
$3,953
55,055
kWh
|
$933
-
kW-mo/yr
|
- | - | - | |
| 09 | 2.4224: Upgrade controls on compressors | $3,954 | $10,900 |
$3,200
44,569
kWh
|
$754
-
kW-mo/yr
|
- | - | - | |
| 10 | 2.2425: Use flue gases to heat process or service water | $2,422 | $7,600 | - | - | - |
$2,422
-
MMBtu
|
- | |
| 11 | 2.1233: Analyze flue gas for proper air/fuel ratio | $1,467 | $940 | - | - | - |
$1,467
-
MMBtu
|
- | |
| 12 | 2.4151: Develop a repair/replace policy | $1,463 | $1,143 |
$921
12,833
kWh
|
$610
-
kW-mo/yr
|
- | - | $(-68.0) | |
| 13 | 2.3212: Optimize plant power factor | $1,227 | $5,535 | - | - | $1,227 | - | - | |
| 14 | 2.4157: Establish a predictive maintenance program | $843 | $1,200 |
$976
13,594
kWh
|
$652
-
kW-mo/yr
|
- | - | $(-785.0) | |
| 15 | 2.4235: Remove or close off unneeded compressed air lines | $397 | $1,920 |
$321
4,476
kWh
|
$76
-
kW-mo/yr
|
- | - | - | |
| 16 | 2.2511: Insulate bare equipment | $357 | $798 | - | - | - |
$357
-
MMBtu
|
- | |
| 17 | 2.4221: Install compressor air intakes in coolest locations | $135 | $363 |
$109
1,517
kWh
|
$26
-
kW-mo/yr
|
- | - | - | |
| TOTAL RECOMMENDED | $97,592 | $131,714 |
$42,619
584,168
kWh
|
$26,261
-
kW-mo/yr
|
$1,227 |
$31,511
-
MMBtu
|
$(-4,026.0) | ||
| TOTAL IMPLEMENTED | - | - | - | - | - | - | - | ||
| Yearly Savings* | Imp'd Cost* | Electricity Usage Savings | Electricity Demand Savings | Electricity Fees Savings | Natural Gas Savings | Personnel Changes Savings | |||
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs