| Assessment Year | 2024 |
|---|---|
| Principal Product | Stretch leveling of specialty metals and carbon steels |
| NAICS | 331221: Rolled Steel Shape Manufacturing |
| SIC | 3316: Cold-Rolled Steel Sheet, Strip, and Bars |
| Sales Range | $10 M to 50M |
| # of Employees | 28 |
| Plant Area |
180,000
ft2
|
| Annual Production | 25,000
units
|
| Production Hrs. Annual | 3,520
hrs
|
| Location (State) | West Virginia |
Facility Energy Cost and Usage
| Source | Yearly Cost | Usage | Unit Cost | |
|---|---|---|---|---|
| Electricity Usage | $108,879 | 1,268,482 |
kWh
|
$0.086 |
| Electricity Demand | $44,510 | 4,219 |
kW-mo/yr
|
$10.55 |
| Electricity Fees | $6,300 | - |
|
- |
| Natural Gas | $56,880 | 4,840 |
MMBtu
|
$11.75 |
| TOTAL YEARLY COSTS | $216,569 | |||
| RECOMMENDED SAVINGS* | $80,788 |
See individual recommendations below
*Non-energy impacts included in savings.
|
||
| IMPLEMENTED SAVINGS* | - | |||
Recommendations
| # | Description | Yearly Savings* | Imp'd Cost* | Status | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings | Personnel Changes Savings |
|---|---|---|---|---|---|---|---|---|
| 01 | 2.7231: Use radiant heater for spot heating | $43,804 | $41,248 | - | - |
$43,804
-
MMBtu
|
- | |
| 02 | 2.7142: Utilize higher efficiency lamps and/or ballasts | $19,989 | $23,399 |
$13,928
162,335
kWh
|
$6,061
-
kW-mo/yr
|
- | - | |
| 03 | 2.2425: Use flue gases to heat process or service water | $11,609 | $21,840 | - | - |
$11,609
-
MMBtu
|
- | |
| 04 | 2.1233: Analyze flue gas for proper air/fuel ratio | $2,250 | $773 | - | - |
$2,250
-
MMBtu
|
- | |
| 05 | 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves | $949 | $540 |
$664
7,735
kWh
|
$285
-
kW-mo/yr
|
- | - | |
| 06 | 2.4224: Upgrade controls on compressors | $865 | $2,110 |
$665
7,756
kWh
|
$200
-
kW-mo/yr
|
- | - | |
| 07 | 2.4151: Develop a repair/replace policy | $518 | $2,243 |
$587
6,843
kWh
|
$243
-
kW-mo/yr
|
- | $(-312.0) | |
| 08 | 2.4157: Establish a predictive maintenance program | $452 | $1,500 |
$835
9,732
kWh
|
- | - | $(-383.0) | |
| 09 | 2.4111: Utilize energy-efficient belts and other improved mechanisms | $239 | $824 |
$155
1,805
kWh
|
$84
-
kW-mo/yr
|
- | - | |
| 10 | 2.4239: Eliminate or reduce compressed air usage | $113 | $152 |
$81
941
kWh
|
$32
-
kW-mo/yr
|
- | - | |
| TOTAL RECOMMENDED | $80,788 | $94,629 |
$16,915
197,147
kWh
|
$6,905
-
kW-mo/yr
|
$57,663
-
MMBtu
|
$(-695.0) | ||
| TOTAL IMPLEMENTED | - | - | - | - | - | - | ||
| Yearly Savings* | Imp'd Cost* | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings | Personnel Changes Savings | |||
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs