| Assessment Year | 2024 |
|---|---|
| Principal Product | Plastic |
| NAICS | 325211: Plastics Material and Resin Manufacturing |
| SIC | 2821: Plastics Materials, Synthetic Resins, and Nonvulcanizable Elastomers |
| Sales Range | $10 M to 50M |
| # of Employees | 100 |
| Plant Area |
257,000
ft2
|
| Annual Production | 30,000
ton
|
| Production Hrs. Annual | 4,160
hrs
|
| Location (State) | West Virginia |
Facility Energy Cost and Usage
| Source | Yearly Cost | Usage | Unit Cost | |
|---|---|---|---|---|
| Electricity Usage | $109,391 | 1,388,672 |
kWh
|
$0.079 |
| Electricity Demand | $40,226 | 3,813 |
kW-mo/yr
|
$10.55 |
| Natural Gas | $131,643 | 13,036 |
MMBtu
|
$10.10 |
| LPG | $40,537 | 1,569 |
MMBtu
|
$25.84 |
| Fuel Oil #1 | $16,463 | 570 |
MMBtu
|
$28.88 |
| TOTAL YEARLY COSTS | $338,260 | |||
| RECOMMENDED SAVINGS* | $15,333 |
See individual recommendations below
*Non-energy impacts included in savings.
|
||
| IMPLEMENTED SAVINGS* | - | |||
Recommendations
| # | Description | Yearly Savings* | Imp'd Cost* | Status | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings | Personnel Changes Savings |
|---|---|---|---|---|---|---|---|---|
| 01 | 2.1233: Analyze flue gas for proper air/fuel ratio | $3,899 | $1,019 | - | - |
$3,899
-
MMBtu
|
- | |
| 02 | 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves | $3,056 | $426 |
$2,201
27,930
kWh
|
$855
-
kW-mo/yr
|
- | - | |
| 03 | 2.4224: Upgrade controls on compressors | $2,777 | $3,541 |
$2,017
25,597
kWh
|
$760
-
kW-mo/yr
|
- | - | |
| 04 | 2.4146: Use adjustable frequency drive or multiple speed motors on existing system | $2,469 | $12,134 |
$1,583
20,087
kWh
|
$886
-
kW-mo/yr
|
- | - | |
| 05 | 2.4111: Utilize energy-efficient belts and other improved mechanisms | $911 | $1,030 |
$658
8,352
kWh
|
$253
-
kW-mo/yr
|
- | - | |
| 06 | 2.4157: Establish a predictive maintenance program | $792 | $1,500 |
$1,431
18,160
kWh
|
- | - | $(-639.0) | |
| 07 | 2.4151: Develop a repair/replace policy | $535 | $1,139 |
$577
7,316
kWh
|
$222
-
kW-mo/yr
|
- | $(-264.0) | |
| 08 | 2.4231: Reduce the pressure of compressed air to the minimum required | $391 | $222 |
$285
3,618
kWh
|
$106
-
kW-mo/yr
|
- | - | |
| 09 | 2.4239: Eliminate or reduce compressed air usage | $382 | $328 |
$276
3,497
kWh
|
$106
-
kW-mo/yr
|
- | - | |
| 10 | 2.2511: Insulate bare equipment | $121 | $293 | - | - |
$121
-
MMBtu
|
- | |
| TOTAL RECOMMENDED | $15,333 | $21,632 |
$9,028
114,557
kWh
|
$3,188
-
kW-mo/yr
|
$4,020
-
MMBtu
|
$(-903.0) | ||
| TOTAL IMPLEMENTED | - | - | - | - | - | - | ||
| Yearly Savings* | Imp'd Cost* | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings | Personnel Changes Savings | |||
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs