| Assessment Year | 2023 |
|---|---|
| Principal Product | Insulation glass rubber |
| NAICS | 326299: All Other Rubber Product Manufacturing |
| SIC | 3069: Fabricated Rubber Products, Not Elsewhere Classified |
| Sales Range | $50 M to 100M |
| # of Employees | 313 |
| Plant Area |
375,000
ft2
|
| Annual Production | 480,000
thousand feet
|
| Production Hrs. Annual | 6,240
hrs
|
| Location (State) | Ohio |
Facility Energy Cost and Usage
| Source | Yearly Cost | Usage | Unit Cost | ||
|---|---|---|---|---|---|
| Electricity Usage | $1,954,293 | 24,469,791 |
kWh
|
$0.080 | |
| Natural Gas | $228,334 | 94,903 |
MMBtu
|
$2.41 | |
| Waste Disposal Costs | |||||
| Water Usage | $81,773 | 11,192,061 |
Tgal
|
$0.007 | |
| TOTAL YEARLY COSTS | $2,264,400 | ||||
| RECOMMENDED SAVINGS* | $293,829 |
See individual recommendations below
*Non-energy impacts included in savings.
|
|||
| IMPLEMENTED SAVINGS* | $130,527 | ||||
Recommendations
| # | Description | Yearly Savings* | Imp'd Cost* | Status | Electricity Usage Savings | Natural Gas Savings | Water Usage Savings | Ancillary Material Cost Savings |
|---|---|---|---|---|---|---|---|---|
| 01 | 2.4146: Use adjustable frequency drive or multiple speed motors on existing system | $75,356 | $210,000 |
$75,356
943,488
kWh
|
- | - | - | |
| 02 | 2.4146: Use adjustable frequency drive or multiple speed motors on existing system | $46,512 | $82,920 |
$46,512
582,133
kWh
|
- | - | - | |
| 03 | 2.4224: Upgrade controls on compressors | $38,158 | $64,250 |
$38,158
477,751
kWh
|
- | - | - | |
| 04 | 2.4111: Utilize energy-efficient belts and other improved mechanisms | $33,555 | $52,800 |
$33,555
419,965
kWh
|
- | - | - | |
| 05 | 2.7241: Install outside air damper / economizer on hvac unit | $27,203 | $93,600 |
$27,203
340,466
kWh
|
- | - | - | |
| 06 | 3.4151: Minimize water usage | $13,630 | $45,516 |
$(-1,859.0)
(-23,275)
kWh
|
- |
$17,577
-
Tgal
|
$(-2,088.0) | |
| 07 | 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves | $10,961 | $800 |
$10,961
137,234
kWh
|
- | - | - | |
| 08 | 2.4151: Develop a repair/replace policy | $10,683 | $9,567 |
$11,163
139,759
kWh
|
- | - | $(-480.0) | |
| 09 | 2.4221: Install compressor air intakes in coolest locations | $8,240 | $12,390 |
$8,091
101,259
kWh
|
$149
-
MMBtu
|
- | - | |
| 10 | 2.4322: Use or replace with energy efficient substitutes | $5,884 | $14,800 |
$5,884
73,674
kWh
|
- | - | - | |
| 11 | 2.4231: Reduce the pressure of compressed air to the minimum required | $5,758 | $2,675 |
$5,758
72,016
kWh
|
- | - | - | |
| 12 | 2.1221: Replace obsolete burners with more efficient ones | $4,538 | $21,440 | - |
$4,538
-
MMBtu
|
- | - | |
| 13 | 2.1233: Analyze flue gas for proper air/fuel ratio | $3,757 | $1,288 | - |
$3,757
-
MMBtu
|
- | - | |
| 14 | 2.4157: Establish a predictive maintenance program | $3,320 | $1,500 |
$5,887
73,711
kWh
|
- | - | $(-2,567.0) | |
| 15 | 2.7142: Utilize higher efficiency lamps and/or ballasts | $3,200 | $3,036 |
$3,200
40,068
kWh
|
- | - | - | |
| 16 | 2.2511: Insulate bare equipment | $1,621 | $787 |
$1,254
15,689
kWh
|
$367
-
MMBtu
|
- | - | |
| 17 | 2.2425: Use flue gases to heat process or service water | $1,453 | $7,240 | - |
$1,453
-
MMBtu
|
- | - | |
| TOTAL RECOMMENDED | $293,829 | $624,609 |
$271,123
3,393,938
kWh
|
$10,264
-
MMBtu
|
$17,577
-
Tgal
|
$(-5,135.0) | ||
| TOTAL IMPLEMENTED | $130,527 | $197,019 |
$113,961
1,426,592
kWh
|
$4,124
-
MMBtu
|
$17,577
-
Tgal
|
$(-5,135.0) | ||
| Yearly Savings* | Imp'd Cost* | Electricity Usage Savings | Natural Gas Savings | Water Usage Savings | Ancillary Material Cost Savings | |||
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs