| Assessment Year | 2004 |
|---|---|
| Principal Product | gray and ductile iron castings |
| NAICS | 331511: Iron Foundries |
| SIC | 3321: Gray and Ductile Iron Foundries |
| Sales Range | $1 M to 5M |
| # of Employees | 28 |
| Plant Area |
42,000
ft2
|
| Annual Production | 1,900,000
lb
|
| Production Hrs. Annual | 2,000
hrs
|
| Location (State) | Ohio |
Facility Energy Cost and Usage
| Source | Yearly Cost | Usage | Unit Cost | |
|---|---|---|---|---|
| Electricity Usage | $71,477 | 1,404,600 |
kWh
|
$0.051 |
| Electricity Demand | $109,024 | 11,400 |
kW-mo/yr
|
$9.56 |
| Natural Gas | $24,851 | 3,359 |
MMBtu
|
$7.40 |
| TOTAL YEARLY COSTS | - | |||
| RECOMMENDED SAVINGS* | $67,644 |
See individual recommendations below
*Non-energy impacts included in savings.
|
||
| IMPLEMENTED SAVINGS* | $2,653 | |||
Recommendations
| # | Description | Yearly Savings* | Imp'd Cost* | Status | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings | Ancillary Material Cost Savings |
|---|---|---|---|---|---|---|---|---|
| 01 | 2.3131: Reschedule plant operations or reduce load to avoid peaks | $47,634 | - | - |
$47,634
-
kW-mo/yr
|
- | - | |
| 02 | 2.7313: Recycle air for heating, ventilation and air conditioning | $9,960 | $6,000 | - | - |
$12,360
-
MMBtu
|
$(-2,400.0) | |
| 03 | 2.3191: Use demand controller or load shedder | $6,672 | $344 | - |
$6,672
-
kW-mo/yr
|
- | - | |
| 04 | 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves | $1,575 | $325 |
$395
15,200
kWh
|
$1,180
-
kW-mo/yr
|
- | - | |
| 05 | 2.2514: Cover open tanks | $888 | $3,450 | - | - |
$888
-
MMBtu
|
- | |
| 06 | 2.4111: Utilize energy-efficient belts and other improved mechanisms | $570 | - |
$149
5,738
kWh
|
$414
-
kW-mo/yr
|
- | $7 | |
| 07 | 2.7142: Utilize higher efficiency lamps and/or ballasts | $190 | $400 |
$50
1,913
kWh
|
$140
-
kW-mo/yr
|
- | - | |
| 08 | 2.7124: Make a practice of turning off lights when not needed | $155 | $53 |
$31
1,200
kWh
|
$124
-
kW-mo/yr
|
- | - | |
| TOTAL RECOMMENDED | $67,644 | $10,572 |
$625
24,051
kWh
|
$56,164
-
kW-mo/yr
|
$13,248
-
MMBtu
|
$(-2,393.0) | ||
| TOTAL IMPLEMENTED | $2,653 | $4,175 |
$445
17,113
kWh
|
$1,320
-
kW-mo/yr
|
$888
-
MMBtu
|
- | ||
| Yearly Savings* | Imp'd Cost* | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings | Ancillary Material Cost Savings | |||
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs