ITAC Assessment: WV0642
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ITAC Assessment: WV0642
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Assessment Year 2023
Principal Product Skin care, hair color and hair care
NAICS 325620: Toilet Preparation Manufacturing
SIC 2844: Perfumes, Cosmetics, and Other Toilet Preparations
Sales Range $50
M
to 100
M
# of Employees 490
Plant Area 140,000
ft2
Annual Production 20,000
ton
Production Hrs. Annual 6,120
hrs
Location (State) Maryland

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $448,325 5,858,072
kWh
Electricity Demand $42,998 9,862
kW-mo/yr
Electricity Fees $2,328 -
Natural Gas $88,960 20,514
MMBtu
Waste Disposal Costs
Water Usage $101,636 16,455
Tgal
Water Disposal $85,731 16,455
Tgal
TOTAL YEARLY COSTS $769,978
RECOMMENDED SAVINGS* $114,417 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $23,719

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Water Usage Savings Water Disposal Savings Personnel Changes Savings
01 2.4146: Use adjustable frequency drive or multiple speed motors on existing system $27,969 $55,520 $25,039
327,310
kWh
$2,930
-
kW-mo/yr
- - - -
02 2.4322: Use or replace with energy efficient substitutes $23,931 $31,118 $5,235
68,426
kWh
$628
-
kW-mo/yr
- $9,803
-
Tgal
$8,265
-
Tgal
-
03 2.1224: Replace boiler $19,921 $90,000 - - $19,921
-
MMBtu
- - -
04 2.7241: Install outside air damper / economizer on hvac unit $14,368 $70,000 $13,583
177,558
kWh
$785
-
kW-mo/yr
- - - -
05 2.4231: Reduce the pressure of compressed air to the minimum required $5,435 $1,980 $4,890
63,917
kWh
$545
-
kW-mo/yr
- - - -
06 2.4157: Establish a predictive maintenance program $5,167 $1,500 $5,713
74,678
kWh
$637
-
kW-mo/yr
- - - $(-1,183.0)
07 2.2425: Use flue gases to heat process or service water $4,509 $11,550 - - $4,509
-
MMBtu
- - -
08 2.4221: Install compressor air intakes in coolest locations $3,587 $3,721 $2,180
28,503
kWh
$244
-
kW-mo/yr
$1,163
-
MMBtu
- - -
09 2.4151: Develop a repair/replace policy $2,563 $5,683 $2,845
37,187
kWh
$318
-
kW-mo/yr
- - - $(-600.0)
10 2.4224: Upgrade controls on compressors $2,313 $3,080 $1,982
25,909
kWh
$331
-
kW-mo/yr
- - - -
11 2.7224: Reduce space conditioning during non-working hours $2,222 $1,250 - - $2,222
-
MMBtu
- - -
12 2.4231: Reduce the pressure of compressed air to the minimum required $1,386 $200 $1,246
16,287
kWh
$140
-
kW-mo/yr
- - - -
13 2.1233: Analyze flue gas for proper air/fuel ratio $807 $970 - - $807
-
MMBtu
- - -
14 2.2511: Insulate bare equipment $239 $503 - - $239
-
MMBtu
- - -
TOTAL RECOMMENDED $114,417 $277,075 $62,713
819,775
kWh
$6,558
-
kW-mo/yr
$28,861
-
MMBtu
$9,803
-
Tgal
$8,265
-
Tgal
$(-1,783.0)
TOTAL IMPLEMENTED $23,719 $18,887 $18,856
246,481
kWh
$2,215
-
kW-mo/yr
$4,431
-
MMBtu
- - $(-1,783.0)
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Water Usage Savings Water Disposal Savings Personnel Changes Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs