| Assessment Year | 2022 |
|---|---|
| Principal Product | Ceramic Microsphere |
| NAICS | 327110: Pottery, Ceramics, and Plumbing Fixture Manufacturing |
| SIC | 3299: Nonmetallic Mineral Products, Not Elsewhere Classified |
| Sales Range | $1 M to 5M |
| # of Employees | 6 |
| Plant Area |
15,400
ft2
|
| Annual Production | 10,000,000
lb
|
| Production Hrs. Annual | 2,000
hrs
|
| Location (State) | West Virginia |
Facility Energy Cost and Usage
| Source | Yearly Cost | Usage | Unit Cost | ||
|---|---|---|---|---|---|
| Electricity Usage | $51,954 | 479,600 |
kWh
|
$0.11 | |
| Electricity Demand | $47,247 | 4,478 |
kW-mo/yr
|
$10.55 | |
| Electricity Fees | $1,547 | - |
|
- | |
| Natural Gas | $4,984 | 529 |
MMBtu
|
$9.42 | |
| Waste Disposal Costs | |||||
| Water Usage | $8,756 | 292 |
Tgal
|
$30.00 | |
| TOTAL YEARLY COSTS | $114,488 | ||||
| RECOMMENDED SAVINGS* | $30,430 |
See individual recommendations below
*Non-energy impacts included in savings.
|
|||
| IMPLEMENTED SAVINGS* | $10,550 | ||||
Recommendations
| # | Description | Yearly Savings* | Imp'd Cost* | Status | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings | Water Usage Savings | Personnel Changes Savings |
|---|---|---|---|---|---|---|---|---|---|
| 01 | 2.3131: Reschedule plant operations or reduce load to avoid peaks | $9,179 | $6,500 | - |
$9,179
-
kW-mo/yr
|
- | - | - | |
| 02 | 4.661: Level zero – install control systems for existing equipment | $4,325 | $5,360 |
$2,732
25,229
kWh
|
$1,593
-
kW-mo/yr
|
- | - | - | |
| 03 | 2.7142: Utilize higher efficiency lamps and/or ballasts | $3,990 | $4,945 |
$2,534
23,400
kWh
|
$1,456
-
kW-mo/yr
|
- | - | - | |
| 04 | 2.4224: Upgrade controls on compressors | $3,209 | $6,354 |
$2,207
20,376
kWh
|
$1,002
-
kW-mo/yr
|
- | - | - | |
| 05 | 2.6232: Install set-back timers | $3,167 | $1,125 |
$1,519
14,026
kWh
|
$348
-
kW-mo/yr
|
$1,300
-
MMBtu
|
- | - | |
| 06 | 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves | $2,309 | $218 |
$1,454
13,428
kWh
|
$855
-
kW-mo/yr
|
- | - | - | |
| 07 | 3.4156: Use flow control valves on equipment to optimize water use | $2,027 | $394 | - | - | - |
$2,027
-
Tgal
|
- | |
| 08 | 2.4231: Reduce the pressure of compressed air to the minimum required | $949 | $525 |
$601
5,547
kWh
|
$348
-
kW-mo/yr
|
- | - | - | |
| 09 | 2.4157: Establish a predictive maintenance program | $672 | $1,500 |
$829
7,654
kWh
|
$485
-
kW-mo/yr
|
- | - | $(-642.0) | |
| 10 | 2.4151: Develop a repair/replace policy | $546 | $1,571 |
$389
3,595
kWh
|
$232
-
kW-mo/yr
|
- | - | $(-75.0) | |
| 11 | 2.4239: Eliminate or reduce compressed air usage | $57 | $88 |
$36
329
kWh
|
$21
-
kW-mo/yr
|
- | - | - | |
| TOTAL RECOMMENDED | $30,430 | $28,580 |
$12,301
113,584
kWh
|
$15,519
-
kW-mo/yr
|
$1,300
-
MMBtu
|
$2,027
-
Tgal
|
$(-717.0) | ||
| TOTAL IMPLEMENTED | $10,550 | $9,241 |
$5,843
53,953
kWh
|
$3,397
-
kW-mo/yr
|
- |
$2,027
-
Tgal
|
$(-717.0) | ||
| Yearly Savings* | Imp'd Cost* | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings | Water Usage Savings | Personnel Changes Savings | |||
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs