ITAC Assessment: WV0632
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ITAC Assessment: WV0632
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Assessment Year 2022
Principal Product Remanufactured Powertrain Components
NAICS 333618: Other Engine Equipment Manufacturing
SIC 3519: Internal Combustion Engines, Not Elsewhere Classified
Sales Range $10
M
to 50
M
# of Employees 140
Plant Area 70,000
ft2
Annual Production 43,219
units
Production Hrs. Annual 4,000
hrs
Location (State) Pennsylvania

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $161,537 2,170,473
kWh
Electricity Demand $31,783 7,976
kW-mo/yr
Electricity Fees $913 -
Natural Gas $37,294 9,758
MMBtu
Waste Disposal Costs
Water Usage $21,847 803
Tgal
TOTAL YEARLY COSTS $253,374
RECOMMENDED SAVINGS* $29,884 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $10,889

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Water Usage Savings Personnel Changes Savings
01 3.4151: Minimize water usage $12,558 $11,644 $(-464.0)
(-6,234)
kWh
$(-76.0)
-
kW-mo/yr
- $13,764
-
Tgal
$(-666.0)
02 2.1116: Improve combustion control capability $5,035 $3,423 - - $5,035
-
MMBtu
- -
03 2.4224: Upgrade controls on compressors $4,403 $2,234 $3,793
50,981
kWh
$610
-
kW-mo/yr
- - -
04 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $1,805 $706 $1,554
20,888
kWh
$251
-
kW-mo/yr
- - -
05 2.2442: Preheat combustion air with waste heat $1,169 $5,688 - - $1,169
-
MMBtu
- -
06 2.2511: Insulate bare equipment $1,112 $1,037 - - $1,112
-
MMBtu
- -
07 2.4221: Install compressor air intakes in coolest locations $865 $2,227 $423
5,687
kWh
$68
-
kW-mo/yr
$374
-
MMBtu
- -
08 2.4239: Eliminate or reduce compressed air usage $727 $92 $627
8,429
kWh
$100
-
kW-mo/yr
- - -
09 2.4151: Develop a repair/replace policy $714 $1,638 $732
9,839
kWh
$120
-
kW-mo/yr
- - $(-138.0)
10 2.1233: Analyze flue gas for proper air/fuel ratio $669 $3,115 - - $669
-
MMBtu
- -
11 2.4239: Eliminate or reduce compressed air usage $456 $1,192 $392
5,271
kWh
$64
-
kW-mo/yr
- - -
12 2.7135: Install occupancy sensors $371 $1,135 $313
4,209
kWh
$58
-
kW-mo/yr
- - -
TOTAL RECOMMENDED $29,884 $34,131 $7,370
99,070
kWh
$1,195
-
kW-mo/yr
$8,359
-
MMBtu
$13,764
-
Tgal
$(-804.0)
TOTAL IMPLEMENTED $10,889 $12,338 $3,618
48,636
kWh
$593
-
kW-mo/yr
$6,816
-
MMBtu
- $(-138.0)
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Water Usage Savings Personnel Changes Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs