ITAC Assessment: WV0629
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ITAC Assessment: WV0629
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Assessment Year 2022
Principal Product Spark Plugs, Oxygen Sensors
NAICS 336320: Motor Vehicle Electrical and Electronic Equipment Manufacturing
SIC 3694: Electrical Equipment for Internal Combustion Engines
Sales Range $50
M
to 100
M
# of Employees 490
Plant Area 309,646
ft2
Annual Production 50,000,000
pieces
Production Hrs. Annual 6,240
hrs
Location (State) West Virginia

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $455,375 9,740,500
kWh
Electricity Demand $298,710 14,928
kW-mo/yr
Electricity Fees $1,020 -
LPG $21,412 837
MMBtu
TOTAL YEARLY COSTS $776,517
RECOMMENDED SAVINGS* $82,021 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $54,574

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Personnel Changes Savings
01 2.4224: Upgrade controls on compressors $27,447 $88,959 $17,522
374,409
kWh
$9,925
-
kW-mo/yr
-
02 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $15,878 $1,254 $8,714
186,202
kWh
$7,164
-
kW-mo/yr
-
03 2.7135: Install occupancy sensors $13,895 $15,573 $5,711
122,020
kWh
$8,184
-
kW-mo/yr
-
04 2.4231: Reduce the pressure of compressed air to the minimum required $13,444 $15,140 $7,381
157,720
kWh
$6,063
-
kW-mo/yr
-
05 2.6218: Turn off equipment when not in use $6,486 $3,744 $3,565
76,175
kWh
$2,921
-
kW-mo/yr
-
06 2.4151: Develop a repair/replace policy $2,938 $1,349 $1,661
35,484
kWh
$1,361
-
kW-mo/yr
$(-84.0)
07 2.4157: Establish a predictive maintenance program $1,933 $1,500 $1,771
37,849
kWh
$1,461
-
kW-mo/yr
$(-1,299.0)
TOTAL RECOMMENDED $82,021 $127,519 $46,325
989,859
kWh
$37,079
-
kW-mo/yr
$(-1,383.0)
TOTAL IMPLEMENTED $54,574 $38,560 $28,803
615,450
kWh
$27,154
-
kW-mo/yr
$(-1,383.0)
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Personnel Changes Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs