| Assessment Year | 2022 |
|---|---|
| Principal Product | Modular Carpet |
| NAICS | 314110: Carpet and Rug Mills |
| SIC | 2273: Carpets and Rugs |
| Sales Range | $50 M to 100M |
| # of Employees | 490 |
| Plant Area |
1,932,820
ft2
|
| Annual Production | 20,000,000
units
|
| Production Hrs. Annual | 6,240
hrs
|
| Location (State) | Virginia |
Facility Energy Cost and Usage
| Source | Yearly Cost | Usage | Unit Cost | ||
|---|---|---|---|---|---|
| Electricity Usage | $702,788 | 30,331,475 |
kWh
|
$0.023 | |
| Electricity Demand | $1,177,248 | 57,429 |
kW-mo/yr
|
$20.50 | |
| Electricity Fees | $4,105 | - |
|
- | |
| Natural Gas | $694,639 | 151,668 |
MMBtu
|
$4.58 | |
| Waste Disposal Costs | |||||
| Solid Waste (non-haz) | $212,826 | 6,921,160 |
lb
|
$0.031 | |
| TOTAL YEARLY COSTS | $2,791,606 | ||||
| RECOMMENDED SAVINGS* | $509,285 |
See individual recommendations below
*Non-energy impacts included in savings.
|
|||
| IMPLEMENTED SAVINGS* | $102,551 | ||||
Recommendations
| # | Description | Yearly Savings* | Imp'd Cost* | Status | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings | Solid Waste (non-haz) Savings | Personnel Changes Savings |
|---|---|---|---|---|---|---|---|---|---|
| 01 | 2.3412: Use waste heat to produce steam to drive a steam turbine-generator | $194,747 | $906,700 |
$18,920
819,060
kWh
|
$23,001
-
kW-mo/yr
|
- |
$212,826
-
lb
|
$(-60,000.0) | |
| 02 | 2.2437: Recover waste heat from equipment | $59,403 | $137,330 | - | - |
$59,403
-
MMBtu
|
- | - | |
| 03 | 2.4146: Use adjustable frequency drive or multiple speed motors on existing system | $46,923 | $170,200 |
$21,175
916,647
kWh
|
$25,748
-
kW-mo/yr
|
- | - | - | |
| 04 | 2.4146: Use adjustable frequency drive or multiple speed motors on existing system | $46,261 | $53,185 |
$15,306
662,578
kWh
|
$30,955
-
kW-mo/yr
|
- | - | - | |
| 05 | 2.4224: Upgrade controls on compressors | $39,601 | $115,224 |
$15,985
691,987
kWh
|
$23,616
-
kW-mo/yr
|
- | - | - | |
| 06 | 2.3131: Reschedule plant operations or reduce load to avoid peaks | $33,682 | $7,000 | - |
$33,682
-
kW-mo/yr
|
- | - | - | |
| 07 | 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves | $26,225 | $2,763 |
$11,834
512,276
kWh
|
$14,391
-
kW-mo/yr
|
- | - | - | |
| 08 | 2.4239: Eliminate or reduce compressed air usage | $16,511 | $450 |
$7,450
322,498
kWh
|
$9,061
-
kW-mo/yr
|
- | - | - | |
| 09 | 2.4146: Use adjustable frequency drive or multiple speed motors on existing system | $10,209 | $15,750 |
$3,382
146,427
kWh
|
$6,827
-
kW-mo/yr
|
- | - | - | |
| 10 | 2.4151: Develop a repair/replace policy | $6,918 | $2,242 |
$3,300
142,836
kWh
|
$4,018
-
kW-mo/yr
|
- | - | $(-400.0) | |
| 11 | 2.4157: Establish a predictive maintenance program | $6,371 | $1,500 |
$3,519
152,359
kWh
|
$4,285
-
kW-mo/yr
|
- | - | $(-1,433.0) | |
| 12 | 2.2449: Recover heat from exhausted steam, hot air or hot water | $5,615 | $6,090 | - | - |
$5,615
-
MMBtu
|
- | - | |
| 13 | 2.1233: Analyze flue gas for proper air/fuel ratio | $5,157 | $6,050 | - | - |
$5,157
-
MMBtu
|
- | - | |
| 14 | 2.7142: Utilize higher efficiency lamps and/or ballasts | $4,241 | $6,840 |
$1,781
77,095
kWh
|
$2,460
-
kW-mo/yr
|
- | - | - | |
| 15 | 2.2425: Use flue gases to heat process or service water | $3,975 | $11,340 | - | - |
$3,975
-
MMBtu
|
- | - | |
| 16 | 2.2511: Insulate bare equipment | $3,078 | $3,446 | - | - |
$3,078
-
MMBtu
|
- | - | |
| 17 | 2.4239: Eliminate or reduce compressed air usage | $368 | $725 |
$163
7,062
kWh
|
$205
-
kW-mo/yr
|
- | - | - | |
| TOTAL RECOMMENDED | $509,285 | $1,446,835 |
$102,815
4,450,825
kWh
|
$178,249
-
kW-mo/yr
|
$77,228
-
MMBtu
|
$212,826
-
lb
|
$(-61,833.0) | ||
| TOTAL IMPLEMENTED | $102,551 | $31,016 |
$28,047
1,214,126
kWh
|
$68,102
-
kW-mo/yr
|
$8,235
-
MMBtu
|
- | $(-1,833.0) | ||
| Yearly Savings* | Imp'd Cost* | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings | Solid Waste (non-haz) Savings | Personnel Changes Savings | |||
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs