| Assessment Year | 2022 |
|---|---|
| Principal Product | Aluminum Galvanized Steel |
| NAICS | 332812: Metal Coating, Engraving (except Jewelry and Silverware), and Allied Services to Manufacturers |
| SIC | 3479: Coating, Engraving, and Allied Services, Not Elsewhere Classified |
| Sales Range | $100 M to 500M |
| # of Employees | 150 |
| Plant Area |
350,000
ft2
|
| Annual Production | 700,000
ton
|
| Production Hrs. Annual | 8,760
hrs
|
| Location (State) | West Virginia |
Facility Energy Cost and Usage
| Source | Yearly Cost | Usage | Unit Cost | |
|---|---|---|---|---|
| Electricity Usage | $1,332,048 | 51,629,778 |
kWh
|
$0.026 |
| Electricity Demand | $1,476,294 | 105,418 |
kW-mo/yr
|
$14.00 |
| Electricity Fees | $142,403 | - |
|
- |
| Natural Gas | $2,340,877 | 694,518 |
MMBtu
|
$3.37 |
| TOTAL YEARLY COSTS | $5,291,622 | |||
| RECOMMENDED SAVINGS* | $220,901 |
See individual recommendations below
*Non-energy impacts included in savings.
|
||
| IMPLEMENTED SAVINGS* | $76,908 | |||
Recommendations
| # | Description | Yearly Savings* | Imp'd Cost* | Status | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings | Personnel Changes Savings |
|---|---|---|---|---|---|---|---|---|
| 01 | 2.2437: Recover waste heat from equipment | $46,415 | $81,000 |
$26,465
1,025,772
kWh
|
$19,950
-
kW-mo/yr
|
- | - | |
| 02 | 2.4224: Upgrade controls on compressors | $41,175 | $63,410 |
$23,101
895,412
kWh
|
$18,074
-
kW-mo/yr
|
- | - | |
| 03 | 2.2414: Use waste heat from hot flue gases to preheat | $31,971 | $11,460 |
$(-105.0)
(-4,072)
kWh
|
- |
$32,076
-
MMBtu
|
- | |
| 04 | 2.4231: Reduce the pressure of compressed air to the minimum required | $25,562 | $534 |
$14,642
567,507
kWh
|
$10,920
-
kW-mo/yr
|
- | - | |
| 05 | 2.4157: Establish a predictive maintenance program | $20,481 | $1,000 |
$15,677
607,649
kWh
|
$11,648
-
kW-mo/yr
|
- | $(-6,844.0) | |
| 06 | 2.4151: Develop a repair/replace policy | $14,226 | $1,514 |
$8,329
322,814
kWh
|
$6,188
-
kW-mo/yr
|
- | $(-291.0) | |
| 07 | 2.7142: Utilize higher efficiency lamps and/or ballasts | $12,611 | $45,435 |
$7,011
271,753
kWh
|
$5,600
-
kW-mo/yr
|
- | - | |
| 08 | 2.1321: Replace fossil fuel equipment with electrical equipment | $11,821 | $43,746 |
$(-24,870.0)
(-963,970)
kWh
|
$(-18,746.0)
-
kW-mo/yr
|
$55,437
-
MMBtu
|
- | |
| 09 | 2.1233: Analyze flue gas for proper air/fuel ratio | $10,727 | $3,024 | - | - |
$10,727
-
MMBtu
|
- | |
| 10 | 2.2511: Insulate bare equipment | $5,912 | $2,928 | - | - |
$5,912
-
MMBtu
|
- | |
| TOTAL RECOMMENDED | $220,901 | $254,051 |
$70,250
2,722,865
kWh
|
$53,634
-
kW-mo/yr
|
$104,152
-
MMBtu
|
$(-7,135.0) | ||
| TOTAL IMPLEMENTED | $76,908 | $9,000 |
$38,648
1,497,970
kWh
|
$28,756
-
kW-mo/yr
|
$16,639
-
MMBtu
|
$(-7,135.0) | ||
| Yearly Savings* | Imp'd Cost* | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings | Personnel Changes Savings | |||
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs