ITAC Assessment: WV0615
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ITAC Assessment: WV0615
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Assessment Year 2022
Principal Product Rubber Product
NAICS 326291: Rubber Product Manufacturing for Mechanical Use
SIC 3061: Molded, Extruded, and Lathe-Cut Mechanical Rubber Goods
Sales Range $10
M
to 50
M
# of Employees 100
Plant Area 92,350
ft2
Annual Production 12,120,000
units
Production Hrs. Annual 7,488
hrs
Location (State) Ohio

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $333,130 7,301,328
kWh
Electricity Demand $190,290 19,771
kW-mo/yr
Electricity Fees $77,242 -
Natural Gas $129,875 61,892
MMBtu
TOTAL YEARLY COSTS $730,537
RECOMMENDED SAVINGS* $31,769 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $14,583

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Personnel Changes Savings Administrative Changes Savings
01 2.4224: Upgrade controls on compressors $8,661 $16,998 $6,920
151,756
kWh
$1,741
-
kW-mo/yr
- - -
02 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $7,040 $233 $5,462
119,786
kWh
$1,578
-
kW-mo/yr
- - -
03 2.3212: Optimize plant power factor $4,561 $13,105 - - - - $4,561
04 2.2511: Insulate bare equipment $3,209 $13,902 - - $3,209
-
MMBtu
- -
05 2.1233: Analyze flue gas for proper air/fuel ratio $2,781 $2,300 - - $2,781
-
MMBtu
- -
06 2.4151: Develop a repair/replace policy $2,598 $5,175 $2,106
46,189
kWh
$702
-
kW-mo/yr
- $(-210.0) -
07 2.4239: Eliminate or reduce compressed air usage $944 $70 $703
15,422
kWh
$241
-
kW-mo/yr
- - -
08 2.4239: Eliminate or reduce compressed air usage $913 $688 $682
14,946
kWh
$231
-
kW-mo/yr
- - -
09 2.4239: Eliminate or reduce compressed air usage $755 $3,140 $563
12,343
kWh
$192
-
kW-mo/yr
- - -
10 2.4157: Establish a predictive maintenance program $307 $1,000 $1,754
38,461
kWh
$596
-
kW-mo/yr
- $(-2,043.0) -
TOTAL RECOMMENDED $31,769 $56,611 $18,190
398,903
kWh
$5,281
-
kW-mo/yr
$5,990
-
MMBtu
$(-2,253.0) $4,561
TOTAL IMPLEMENTED $14,583 $9,466 $10,707
234,804
kWh
$3,348
-
kW-mo/yr
$2,781
-
MMBtu
$(-2,253.0) -
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Personnel Changes Savings Administrative Changes Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs