| Assessment Year | 2022 |
|---|---|
| Principal Product | Rubber Product |
| NAICS | 326291: Rubber Product Manufacturing for Mechanical Use |
| SIC | 3061: Molded, Extruded, and Lathe-Cut Mechanical Rubber Goods |
| Sales Range | $10 M to 50M |
| # of Employees | 100 |
| Plant Area |
92,350
ft2
|
| Annual Production | 12,120,000
units
|
| Production Hrs. Annual | 7,488
hrs
|
| Location (State) | Ohio |
Facility Energy Cost and Usage
| Source | Yearly Cost | Usage | Unit Cost | |
|---|---|---|---|---|
| Electricity Usage | $333,130 | 7,301,328 |
kWh
|
$0.046 |
| Electricity Demand | $190,290 | 19,771 |
kW-mo/yr
|
$9.62 |
| Electricity Fees | $77,242 | - |
|
- |
| Natural Gas | $129,875 | 61,892 |
MMBtu
|
$2.10 |
| TOTAL YEARLY COSTS | $730,537 | |||
| RECOMMENDED SAVINGS* | $31,769 |
See individual recommendations below
*Non-energy impacts included in savings.
|
||
| IMPLEMENTED SAVINGS* | $14,583 | |||
Recommendations
| # | Description | Yearly Savings* | Imp'd Cost* | Status | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings | Personnel Changes Savings | Administrative Changes Savings |
|---|---|---|---|---|---|---|---|---|---|
| 01 | 2.4224: Upgrade controls on compressors | $8,661 | $16,998 |
$6,920
151,756
kWh
|
$1,741
-
kW-mo/yr
|
- | - | - | |
| 02 | 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves | $7,040 | $233 |
$5,462
119,786
kWh
|
$1,578
-
kW-mo/yr
|
- | - | - | |
| 03 | 2.3212: Optimize plant power factor | $4,561 | $13,105 | - | - | - | - | $4,561 | |
| 04 | 2.2511: Insulate bare equipment | $3,209 | $13,902 | - | - |
$3,209
-
MMBtu
|
- | - | |
| 05 | 2.1233: Analyze flue gas for proper air/fuel ratio | $2,781 | $2,300 | - | - |
$2,781
-
MMBtu
|
- | - | |
| 06 | 2.4151: Develop a repair/replace policy | $2,598 | $5,175 |
$2,106
46,189
kWh
|
$702
-
kW-mo/yr
|
- | $(-210.0) | - | |
| 07 | 2.4239: Eliminate or reduce compressed air usage | $944 | $70 |
$703
15,422
kWh
|
$241
-
kW-mo/yr
|
- | - | - | |
| 08 | 2.4239: Eliminate or reduce compressed air usage | $913 | $688 |
$682
14,946
kWh
|
$231
-
kW-mo/yr
|
- | - | - | |
| 09 | 2.4239: Eliminate or reduce compressed air usage | $755 | $3,140 |
$563
12,343
kWh
|
$192
-
kW-mo/yr
|
- | - | - | |
| 10 | 2.4157: Establish a predictive maintenance program | $307 | $1,000 |
$1,754
38,461
kWh
|
$596
-
kW-mo/yr
|
- | $(-2,043.0) | - | |
| TOTAL RECOMMENDED | $31,769 | $56,611 |
$18,190
398,903
kWh
|
$5,281
-
kW-mo/yr
|
$5,990
-
MMBtu
|
$(-2,253.0) | $4,561 | ||
| TOTAL IMPLEMENTED | $14,583 | $9,466 |
$10,707
234,804
kWh
|
$3,348
-
kW-mo/yr
|
$2,781
-
MMBtu
|
$(-2,253.0) | - | ||
| Yearly Savings* | Imp'd Cost* | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings | Personnel Changes Savings | Administrative Changes Savings | |||
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs