ITAC Assessment: WV0614
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ITAC Assessment: WV0614
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Assessment Year 2021
Principal Product Spun Yarn
NAICS 313110: Fiber, Yarn, and Thread Mills
SIC 2281: Yarn Spinning Mills
Sales Range $10
M
to 50
M
# of Employees 500
Plant Area 361,000
ft2
Annual Production 18,200,000
lb
Production Hrs. Annual 8,760
hrs
Location (State) North Carolina

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $1,215,059 56,612,285
kWh
Electricity Demand $1,936,237 119,172
kW-mo/yr
TOTAL YEARLY COSTS $3,151,296
RECOMMENDED SAVINGS* $487,404 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $49,755

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Personnel Changes Savings Administrative Changes Savings
01 2.4146: Use adjustable frequency drive or multiple speed motors on existing system $399,970 $573,165 $149,297
6,944,063
kWh
$250,673
-
kW-mo/yr
- -
02 2.4224: Upgrade controls on compressors $37,679 $34,222 $18,437
857,520
kWh
$19,242
-
kW-mo/yr
- -
03 2.4157: Establish a predictive maintenance program $14,148 $1,000 $8,668
403,145
kWh
$8,970
-
kW-mo/yr
$(-3,490.0) -
04 2.7142: Utilize higher efficiency lamps and/or ballasts $13,396 $38,385 $6,187
287,753
kWh
$7,209
-
kW-mo/yr
- -
05 2.4151: Develop a repair/replace policy $7,526 $5,317 $3,973
184,769
kWh
$4,193
-
kW-mo/yr
- $(-640.0)
06 2.4111: Utilize energy-efficient belts and other improved mechanisms $7,463 $2,884 $3,644
169,474
kWh
$3,819
-
kW-mo/yr
- -
07 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $3,283 $450 $1,609
74,825
kWh
$1,674
-
kW-mo/yr
- -
08 2.4239: Eliminate or reduce compressed air usage $2,815 $60 $1,385
64,422
kWh
$1,430
-
kW-mo/yr
- -
09 2.4239: Eliminate or reduce compressed air usage $1,124 $1,083 $555
25,824
kWh
$569
-
kW-mo/yr
- -
TOTAL RECOMMENDED $487,404 $656,566 $193,755
9,011,795
kWh
$297,779
-
kW-mo/yr
$(-3,490.0) $(-640.0)
TOTAL IMPLEMENTED $49,755 $49,179 $26,021
1,210,212
kWh
$27,864
-
kW-mo/yr
$(-3,490.0) $(-640.0)
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Personnel Changes Savings Administrative Changes Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs