ITAC Assessment: TN0545
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ITAC Assessment: TN0545
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Assessment Year 1995
Principal Product Automotive starters and alternators
NAICS
n/a
SIC 3694: Electrical Equipment for Internal Combustion Engines
Sales Range $100
M
to 500
M
# of Employees 750
Plant Area 515,000
ft2
Annual Production 3,200,000
pieces
Production Hrs. Annual 5,610
hrs
Location (State) Tennessee

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $1,945,597 57,114,596
kWh
Natural Gas $851,960 139,297
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $243,857 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $86,613

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Natural Gas Savings Administrative Changes Savings
01 2.7261: Install timers and/or thermostats $65,958 $9,720 $22,155
1,007,034
kWh
$43,803
-
MMBtu
-
02 2.4239: Eliminate or reduce compressed air usage $31,446 $40,000 $31,446
726,260
kWh
- -
03 2.4314: Use synthetic lubricant $26,920 - $26,920
654,748
kWh
- -
04 2.4111: Utilize energy-efficient belts and other improved mechanisms $14,730 $13,400 $14,730
336,753
kWh
- -
05 2.7262: Separate controls of air handlers from ac/ heating systems $6,706 $11,200 $6,706
304,807
kWh
- -
06 2.7132: Install timers on light switches in little used areas $5,300 $7,640 $5,300
240,914
kWh
- -
07 2.7122: Disconnect ballasts $3,079 - $3,079
80,891
kWh
- -
08 2.6121: Reduce hot water temperature to the minimum required $1,676 - $1,676
76,202
kWh
- -
09 2.7142: Utilize higher efficiency lamps and/or ballasts $1,957 $1,679 $1,957
46,014
kWh
- -
10 2.2511: Insulate bare equipment $889 $425 $889
24,326
kWh
- -
11 2.8113: Purchase gas directly from a contract gas supplier $85,196 - - - $85,196
TOTAL RECOMMENDED $243,857 $84,064 $114,858
3,497,949
kWh
$43,803
-
MMBtu
$85,196
TOTAL IMPLEMENTED $86,613 $25,224 $42,810
1,495,018
kWh
$43,803
-
MMBtu
-
Yearly Savings* Imp'd Cost* Electricity Usage Savings Natural Gas Savings Administrative Changes Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs