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ITAC Assessment: WV0609
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ITAC Assessment: WV0609
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Find Something New - Open Random Assessment MAIN ITAC SITE VERSION [FOR BETA TESTING ONLY]
West Virginia University West Virginia University
Assessment Year 2021
Principal Product Engines, Transmissions and Axles
NAICS 336350: Motor Vehicle Transmission and Power Train Parts Manufacturing
SIC 3714: Motor Vehicle Parts and Accessories
Sales Range $100
M
to 500
M
# of Employees 500
Plant Area 1,500,000
ft2
Annual Production 80,000
units
Production Hrs. Annual 5,880
hrs
Location (State) Maryland

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $1,478,640 48,031,972
kWh
Electricity Demand $520,850 60,780
kW-mo/yr
Electricity Fees $28,722 -
Natural Gas $554,936 100,324
MMBtu
TOTAL YEARLY COSTS $2,583,148
RECOMMENDED SAVINGS* $124,837 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $21,471

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Electricity Fees Savings Natural Gas Savings
01 2.4146: Use adjustable frequency drive or multiple speed motors on existing system $78,485 $318,088 $54,240
1,761,049
kWh
$24,245
-
kW-mo/yr
- -
02 2.1221: Replace obsolete burners with more efficient ones $13,040 $40,560 - - - $13,040
-
MMBtu
03 2.3212: Optimize plant power factor $9,397 $42,210 - - $9,397 -
04 2.4224: Upgrade controls on compressors $5,784 $14,420 $3,564
115,728
kWh
$2,220
-
kW-mo/yr
- -
05 2.4221: Install compressor air intakes in coolest locations $3,695 $3,480 $2,357
76,511
kWh
$1,338
-
kW-mo/yr
- -
06 2.4231: Reduce the pressure of compressed air to the minimum required $3,657 $140 $2,646
85,886
kWh
$1,011
-
kW-mo/yr
- -
07 2.4151: Develop a repair/replace policy $3,040 $809 $2,297
74,588
kWh
$1,303
-
kW-mo/yr
$(-560.0) -
08 2.2414: Use waste heat from hot flue gases to preheat $2,444 $7,620 $(-67.0)
(-2,172)
kWh
- - $2,511
-
MMBtu
09 2.4157: Establish a predictive maintenance program $2,405 $1,500 $2,641
85,733
kWh
$1,500
-
kW-mo/yr
$(-1,736.0) -
10 2.1233: Analyze flue gas for proper air/fuel ratio $1,211 $3,175 - - - $1,211
-
MMBtu
11 2.2511: Insulate bare equipment $1,192 $1,293 - - - $1,192
-
MMBtu
12 2.4231: Reduce the pressure of compressed air to the minimum required $487 $1,350 $487
15,803
kWh
- - -
TOTAL RECOMMENDED $124,837 $434,645 $68,165
2,213,126
kWh
$31,617
-
kW-mo/yr
$7,101 $17,954
-
MMBtu
TOTAL IMPLEMENTED $21,471 $26,167 $13,992
454,249
kWh
$7,372
-
kW-mo/yr
$(-2,296.0) $2,403
-
MMBtu
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Electricity Fees Savings Natural Gas Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs