| Assessment Year | 2012 |
|---|---|
| Principal Product | commercial printing forms |
| NAICS | 323111: Commercial Printing (except Screen and Books) |
| SIC | 2759: Commercial Printing, Not Elsewhere Classified |
| Sales Range | $10 M to 50M |
| # of Employees | 125 |
| Plant Area |
156,000
ft2
|
| Annual Production | 5,000,000
pieces
|
| Production Hrs. Annual | 7,488
hrs
|
| Location (State) | Ohio |
Facility Energy Cost and Usage
| Source | Yearly Cost | Usage | Unit Cost | |
|---|---|---|---|---|
| Electricity Usage | $162,378 | 3,457,920 |
kWh
|
$0.047 |
| Electricity Demand | $100,128 | 10,013 |
kW-mo/yr
|
$10.00 |
| Natural Gas | $43,117 | 4,880 |
MMBtu
|
$8.84 |
| TOTAL YEARLY COSTS | - | |||
| RECOMMENDED SAVINGS* | $37,777 |
See individual recommendations below
*Non-energy impacts included in savings.
|
||
| IMPLEMENTED SAVINGS* | $13,108 | |||
Recommendations
| # | Description | Yearly Savings* | Imp'd Cost* | Status | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings | Personnel Changes Savings |
|---|---|---|---|---|---|---|---|---|
| 01 | 2.3131: Reschedule plant operations or reduce load to avoid peaks | $10,920 | - | - |
$13,320
-
kW-mo/yr
|
- | $(-2,400.0) | |
| 02 | 2.7135: Install occupancy sensors | $9,963 | $2,600 |
$7,713
164,240
kWh
|
$2,250
-
kW-mo/yr
|
- | - | |
| 03 | 2.1221: Replace obsolete burners with more efficient ones | $4,494 | $12,500 | - | - |
$4,494
-
MMBtu
|
- | |
| 04 | 2.4111: Utilize energy-efficient belts and other improved mechanisms | $4,045 | - |
$2,995
63,787
kWh
|
$1,050
-
kW-mo/yr
|
- | - | |
| 05 | 2.4151: Develop a repair/replace policy | $2,222 | $938 |
$2,102
44,752
kWh
|
$720
-
kW-mo/yr
|
- | $(-600.0) | |
| 06 | 2.7261: Install timers and/or thermostats | $1,960 | $2,450 | - | - |
$1,960
-
MMBtu
|
- | |
| 07 | 2.4157: Establish a predictive maintenance program | $1,239 | $1,000 |
$2,102
44,752
kWh
|
$720
-
kW-mo/yr
|
- | $(-1,583.0) | |
| 08 | 2.4146: Use adjustable frequency drive or multiple speed motors on existing system | $981 | $1,400 |
$581
12,382
kWh
|
$400
-
kW-mo/yr
|
- | - | |
| 09 | 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves | $834 | $375 |
$644
13,723
kWh
|
$190
-
kW-mo/yr
|
- | - | |
| 10 | 2.4231: Reduce the pressure of compressed air to the minimum required | $753 | $25 |
$583
12,415
kWh
|
$170
-
kW-mo/yr
|
- | - | |
| 11 | 2.1213: Direct warmest air to combustion intake | $251 | $800 |
$89
1,890
kWh
|
- |
$162
-
MMBtu
|
- | |
| 12 | 2.4235: Remove or close off unneeded compressed air lines | $115 | $100 |
$115
2,444
kWh
|
- | - | - | |
| TOTAL RECOMMENDED | $37,777 | $22,188 |
$16,924
360,385
kWh
|
$18,820
-
kW-mo/yr
|
$6,616
-
MMBtu
|
$(-4,583.0) | ||
| TOTAL IMPLEMENTED | $13,108 | $1,475 |
$2,861
60,919
kWh
|
$14,230
-
kW-mo/yr
|
- | $(-3,983.0) | ||
| Yearly Savings* | Imp'd Cost* | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings | Personnel Changes Savings | |||
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs