| Assessment Year | 2021 |
|---|---|
| Principal Product | Automotive Stamping |
| NAICS | 332119: Metal Crown, Closure, and Other Metal Stamping (except Automotive) |
| SIC | 3469: Metal Stampings, Not Elsewhere Classified |
| Sales Range | $50 M to 100M |
| # of Employees | 600 |
| Plant Area |
933,390
ft2
|
| Annual Production | 75,000
units
|
| Production Hrs. Annual | 7,488
hrs
|
| Location (State) | West Virginia |
Facility Energy Cost and Usage
| Source | Yearly Cost | Usage | Unit Cost | ||
|---|---|---|---|---|---|
| Electricity Usage | $1,284,677 | 39,240,000 |
kWh
|
$0.033 | |
| Electricity Demand | $1,247,064 | 76,836 |
kW-mo/yr
|
$16.23 | |
| Electricity Fees | $37,546 | - |
|
- | |
| Natural Gas | $363,020 | 107,657 |
MMBtu
|
$3.37 | |
| Waste Disposal Costs | |||||
| Water Usage | $73,413 | 6,952 |
Tgal
|
$10.56 | |
| Water Disposal | $82,947 | 6,356 |
Tgal
|
$13.05 | |
| TOTAL YEARLY COSTS | $3,088,667 | ||||
| RECOMMENDED SAVINGS* | $239,770 |
See individual recommendations below
*Non-energy impacts included in savings.
|
|||
| IMPLEMENTED SAVINGS* | $69,973 | ||||
Recommendations
| # | Description | Yearly Savings* | Imp'd Cost* | Status | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings | Water Usage Savings | Water Disposal Savings | Personnel Changes Savings |
|---|---|---|---|---|---|---|---|---|---|---|
| 01 | 2.4224: Upgrade controls on compressors | $59,363 | $10,625 |
$33,973
1,038,917
kWh
|
$25,390
-
kW-mo/yr
|
- | - | - | - | |
| 02 | 2.2424: Use heat in flue gases to preheat products or materials | $37,902 | $115,920 |
$(-1,831.0)
(-55,994)
kWh
|
$(-121.0)
-
kW-mo/yr
|
$39,854
-
MMBtu
|
- | - | - | |
| 03 | 3.4154: Eliminate leaks in water lines and valves | $29,737 | $10,000 | - | - | - |
$14,365
-
Tgal
|
$17,372
-
Tgal
|
$(-2,000.0) | |
| 04 | 2.4221: Install compressor air intakes in coolest locations | $20,502 | $2,155 |
$11,561
353,570
kWh
|
$8,941
-
kW-mo/yr
|
- | - | - | - | |
| 05 | 2.4231: Reduce the pressure of compressed air to the minimum required | $18,719 | $125 |
$11,140
340,679
kWh
|
$7,579
-
kW-mo/yr
|
- | - | - | - | |
| 06 | 2.4151: Develop a repair/replace policy | $14,806 | $683 |
$8,423
257,588
kWh
|
$6,703
-
kW-mo/yr
|
- | - | - | $(-320.0) | |
| 07 | 2.1233: Analyze flue gas for proper air/fuel ratio | $13,015 | $4,100 | - | - |
$18,265
-
MMBtu
|
- | - | $(-5,250.0) | |
| 08 | 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves | $12,600 | $1,326 |
$7,017
214,594
kWh
|
$5,583
-
kW-mo/yr
|
- | - | - | - | |
| 09 | 2.4157: Establish a predictive maintenance program | $10,833 | $1,500 |
$7,487
228,967
kWh
|
$5,096
-
kW-mo/yr
|
- | - | - | $(-1,750.0) | |
| 10 | 2.7135: Install occupancy sensors | $8,864 | $20,709 |
$4,936
150,958
kWh
|
$3,928
-
kW-mo/yr
|
- | - | - | - | |
| 11 | 2.2511: Insulate bare equipment | $6,929 | $10,915 | - | - |
$6,929
-
MMBtu
|
- | - | - | |
| 12 | 2.7241: Install outside air damper / economizer on hvac unit | $6,500 | $30,000 |
$4,861
148,659
kWh
|
$1,639
-
kW-mo/yr
|
- | - | - | - | |
| TOTAL RECOMMENDED | $239,770 | $208,058 |
$87,567
2,677,938
kWh
|
$64,738
-
kW-mo/yr
|
$65,048
-
MMBtu
|
$14,365
-
Tgal
|
$17,372
-
Tgal
|
$(-9,320.0) | ||
| TOTAL IMPLEMENTED | $69,973 | $7,734 |
$34,067
1,041,828
kWh
|
$24,961
-
kW-mo/yr
|
$18,265
-
MMBtu
|
- | - | $(-7,320.0) | ||
| Yearly Savings* | Imp'd Cost* | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings | Water Usage Savings | Water Disposal Savings | Personnel Changes Savings | |||
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs