ITAC Assessment: WV0604
ITAC logo
ITAC Assessment: WV0604
Grant Funding Opportunity NOW OPEN
Up to $300k at 50% cost share for qualifying* projects.
Grant Funding Opportunity Open
Qualifying* small and medium-sized US manufacturers, that received an ITAC, Onsite Energy/CHP TAP, or qualified equivalent assessment since 2018 can now apply for grants for implementation of assessment recommendations at up to 50% of qualifying* project costs with a maximum of $300,000 per grant.
IMPORTANT: The grant program now operates on a rolling basis and applications may be submitted at any time through the year, with quarterly reviews.
*See Full Grant Solicitation for full qualification and selection details.
Assessment Year 2021
Principal Product Pressure Regulators
NAICS 334513: Instruments and Related Products Manufacturing for Measuring, Displaying, and Controlling Industrial
SIC 3569: General Industrial Machinery and Equipment, Not Elsewhere
Sales Range $50
M
to 100
M
# of Employees 124
Plant Area 215,219
ft2
Annual Production 50,000
pieces
Production Hrs. Annual 5,200
hrs
Location (State) West Virginia

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $252,037 6,200,627
kWh
Electricity Demand $317,692 19,565
kW-mo/yr
Electricity Fees $2,257 -
Natural Gas $40,354 21,042
MMBtu
TOTAL YEARLY COSTS $612,340
RECOMMENDED SAVINGS* $82,868 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $52,687

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Personnel Changes Savings
01 2.4146: Use adjustable frequency drive or multiple speed motors on existing system $28,454 $75,747 $14,796
364,438
kWh
$13,658
-
kW-mo/yr
- -
02 2.7135: Install occupancy sensors $20,602 $23,284 $10,078
248,225
kWh
$10,524
-
kW-mo/yr
- -
03 2.2511: Insulate bare equipment $18,040 $7,122 $8,148
200,682
kWh
$7,519
-
kW-mo/yr
$2,373
-
MMBtu
-
04 2.4157: Establish a predictive maintenance program $4,330 $1,500 $3,127
77,012
kWh
$2,891
-
kW-mo/yr
- $(-1,688.0)
05 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $3,431 $403 $2,213
54,502
kWh
$1,218
-
kW-mo/yr
- -
06 2.4231: Reduce the pressure of compressed air to the minimum required $2,500 $1,792 $1,298
31,980
kWh
$1,202
-
kW-mo/yr
- -
07 2.4151: Develop a repair/replace policy $1,749 $672 $1,489
36,663
kWh
$1,380
-
kW-mo/yr
- $(-1,120.0)
08 2.4224: Upgrade controls on compressors $1,727 $6,630 $1,137
27,993
kWh
$590
-
kW-mo/yr
- -
09 2.1233: Analyze flue gas for proper air/fuel ratio $1,302 $4,100 - - $1,407
-
MMBtu
$(-105.0)
10 2.4231: Reduce the pressure of compressed air to the minimum required $733 $35 $473
11,641
kWh
$260
-
kW-mo/yr
- -
TOTAL RECOMMENDED $82,868 $121,285 $42,759
1,053,136
kWh
$39,242
-
kW-mo/yr
$3,780
-
MMBtu
$(-2,913.0)
TOTAL IMPLEMENTED $52,687 $38,908 $26,826
660,705
kWh
$24,994
-
kW-mo/yr
$3,780
-
MMBtu
$(-2,913.0)
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Personnel Changes Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs