| Assessment Year | 2021 |
|---|---|
| Principal Product | Drywall |
| NAICS | 327420: Gypsum Product Manufacturing |
| SIC | 3275: Gypsum Products |
| Sales Range | $50 M to 100M |
| # of Employees | 112 |
| Plant Area |
490,000
ft2
|
| Annual Production | 4,800,000
units
|
| Production Hrs. Annual | 8,736
hrs
|
| Location (State) | West Virginia |
Facility Energy Cost and Usage
| Source | Yearly Cost | Usage | Unit Cost | |
|---|---|---|---|---|
| Electricity Usage | $1,003,456 | 28,616,874 |
kWh
|
$0.035 |
| Electricity Demand | $922,190 | 55,244 |
kW-mo/yr
|
$16.69 |
| Electricity Fees | $4,140 | - |
|
- |
| Natural Gas | $2,705,610 | 2,443,851 |
MMBtu
|
$1.11 |
| TOTAL YEARLY COSTS | $4,635,396 | |||
| RECOMMENDED SAVINGS* | $525,978 |
See individual recommendations below
*Non-energy impacts included in savings.
|
||
| IMPLEMENTED SAVINGS* | - | |||
Recommendations
| # | Description | Yearly Savings* | Imp'd Cost* | Status | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings | Personnel Changes Savings |
|---|---|---|---|---|---|---|---|---|
| 01 | 2.1233: Analyze flue gas for proper air/fuel ratio | $335,278 | $8,838 |
$(-4,623.0)
(-131,713)
kWh
|
$(-3,021.0)
-
kW-mo/yr
|
$344,002
-
MMBtu
|
$(-1,080.0) | |
| 02 | 2.4146: Use adjustable frequency drive or multiple speed motors on existing system | $153,514 | $84,253 |
$92,863
2,645,667
kWh
|
$60,651
-
kW-mo/yr
|
- | - | |
| 03 | 2.4151: Develop a repair/replace policy | $11,834 | $1,018 |
$7,737
220,431
kWh
|
$5,057
-
kW-mo/yr
|
- | $(-960.0) | |
| 04 | 2.2511: Insulate bare equipment | $10,297 | $13,192 | - | - |
$10,297
-
MMBtu
|
- | |
| 05 | 2.4224: Upgrade controls on compressors | $8,141 | $1,391 |
$5,166
147,170
kWh
|
$2,975
-
kW-mo/yr
|
- | - | |
| 06 | 2.4221: Install compressor air intakes in coolest locations | $3,058 | $3,394 |
$1,856
52,863
kWh
|
$1,202
-
kW-mo/yr
|
- | - | |
| 07 | 2.4239: Eliminate or reduce compressed air usage | $1,613 | $30 |
$979
27,883
kWh
|
$634
-
kW-mo/yr
|
- | - | |
| 08 | 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves | $1,223 | $1,300 |
$739
21,043
kWh
|
$484
-
kW-mo/yr
|
- | - | |
| 09 | 2.4239: Eliminate or reduce compressed air usage | $546 | $525 |
$329
9,630
kWh
|
$217
-
kW-mo/yr
|
- | - | |
| 10 | 2.7241: Install outside air damper / economizer on hvac unit | $474 | $1,450 |
$374
10,648
kWh
|
$100
-
kW-mo/yr
|
- | - | |
| TOTAL RECOMMENDED | $525,978 | $115,391 |
$105,420
3,003,622
kWh
|
$68,299
-
kW-mo/yr
|
$354,299
-
MMBtu
|
$(-2,040.0) | ||
| TOTAL IMPLEMENTED | - | - | - | - | - | - | ||
| Yearly Savings* | Imp'd Cost* | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings | Personnel Changes Savings | |||
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs