ITAC Assessment: WV0597
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ITAC Assessment: WV0597
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Assessment Year 2020
Principal Product Can lids
NAICS 332812: Metal Coating, Engraving (except Jewelry and Silverware), and Allied Services to Manufacturers
SIC 3479: Coating, Engraving, and Allied Services, Not Elsewhere Classified
Sales Range $50
M
to 100
M
# of Employees 145
Plant Area 350,000
ft2
Annual Production 960
ton
Production Hrs. Annual 5,000
hrs
Location (State) West Virginia

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $160,128 2,915,400
kWh
Electricity Demand $123,148 9,201
kW-mo/yr
Electricity Fees $443 -
Natural Gas $135,235 20,535
MMBtu
TOTAL YEARLY COSTS $418,954
RECOMMENDED SAVINGS* $37,814 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $19,469

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Personnel Changes Savings
01 2.4224: Upgrade controls on compressors $14,898 $7,950 $1,861
33,905
kWh
$13,037
-
kW-mo/yr
- -
02 2.4111: Utilize energy-efficient belts and other improved mechanisms $5,906 - $3,726
67,874
kWh
$2,180
-
kW-mo/yr
- -
03 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $4,457 $2,750 $2,811
51,205
kWh
$1,646
-
kW-mo/yr
- -
04 2.4231: Reduce the pressure of compressed air to the minimum required $4,394 $2,625 $2,775
50,551
kWh
$1,619
-
kW-mo/yr
- -
05 2.1233: Analyze flue gas for proper air/fuel ratio $2,072 $1,700 - - $2,372
-
MMBtu
$(-300.0)
06 2.7241: Install outside air damper / economizer on hvac unit $2,029 $1,650 $1,628
29,652
kWh
$401
-
kW-mo/yr
- -
07 2.4151: Develop a repair/replace policy $1,940 $444 $1,291
23,519
kWh
$749
-
kW-mo/yr
- $(-100.0)
08 2.2414: Use waste heat from hot flue gases to preheat $1,418 $7,061 $(-1,330.0)
(-24,232)
kWh
- $2,748
-
MMBtu
-
09 2.7135: Install occupancy sensors $446 $1,536 $446
8,127
kWh
- - -
10 2.4231: Reduce the pressure of compressed air to the minimum required $254 $191 $160
2,922
kWh
$94
-
kW-mo/yr
- -
TOTAL RECOMMENDED $37,814 $25,907 $13,368
243,523
kWh
$19,726
-
kW-mo/yr
$5,120
-
MMBtu
$(-400.0)
TOTAL IMPLEMENTED $19,469 $9,246 $11,209
204,198
kWh
$6,288
-
kW-mo/yr
$2,372
-
MMBtu
$(-400.0)
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Personnel Changes Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs