| Assessment Year | 2020 |
|---|---|
| Principal Product | Plastic Tubing |
| NAICS | 326122: Plastics Pipe and Pipe Fitting Manufacturing |
| SIC | 3084: Plastics Pipe |
| Sales Range | $50 M to 100M |
| # of Employees | 131 |
| Plant Area |
111,902
ft2
|
| Annual Production | 5,000,000
lb
|
| Production Hrs. Annual | 6,240
hrs
|
| Location (State) | Ohio |
| View Case Study | |
Facility Energy Cost and Usage
| Source | Yearly Cost | Usage | Unit Cost | |
|---|---|---|---|---|
| Electricity Usage | $226,832 | 4,152,840 |
kWh
|
$0.055 |
| Electricity Demand | $62,880 | 10,230 |
kW-mo/yr
|
$6.15 |
| Electricity Fees | $3,605 | - |
|
- |
| Natural Gas | $121,103 | 55,605 |
MMBtu
|
$2.18 |
| TOTAL YEARLY COSTS | $414,420 | |||
| RECOMMENDED SAVINGS* | $155,914 |
See individual recommendations below
*Non-energy impacts included in savings.
|
||
| IMPLEMENTED SAVINGS* | $143,480 | |||
Recommendations
| # | Description | Yearly Savings* | Imp'd Cost* | Status | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings | Personnel Changes Savings | Ancillary Material Cost Savings |
|---|---|---|---|---|---|---|---|---|---|
| 01 | 4.641: Eliminate shutdowns of controls due to overheating | $103,798 | $40,718 |
$(-25,416.0)
(-465,486)
kWh
|
$(-5,504.0)
-
kW-mo/yr
|
- | - | $134,718 | |
| 02 | 2.7241: Install outside air damper / economizer on hvac unit | $8,186 | $20,034 |
$7,509
137,520
kWh
|
$677
-
kW-mo/yr
|
- | - | - | |
| 03 | 2.7135: Install occupancy sensors | $7,560 | $7,967 |
$6,213
113,788
kWh
|
$1,347
-
kW-mo/yr
|
- | - | - | |
| 04 | 2.2625: Chill water to the highest temperature possible | $6,964 | $30 |
$5,722
104,807
kWh
|
$1,242
-
kW-mo/yr
|
- | - | - | |
| 05 | 2.4224: Upgrade controls on compressors | $6,754 | $7,949 |
$5,727
86,971
kWh
|
$1,027
-
kW-mo/yr
|
- | - | - | |
| 06 | 2.4146: Use adjustable frequency drive or multiple speed motors on existing system | $6,079 | $10,000 |
$6,079
111,342
kWh
|
- | - | - | - | |
| 07 | 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves | $3,729 | $1,600 |
$3,065
56,140
kWh
|
$664
-
kW-mo/yr
|
- | - | - | |
| 08 | 2.2492: Use "heat wheel" or other heat exchanger to cross-exchange building exhaust air with make-up air | $3,333 | $14,200 |
$(-1,663.0)
(-30,456)
kWh
|
$(-363.0)
-
kW-mo/yr
|
$5,659
-
MMBtu
|
$(-300.0) | - | |
| 09 | 2.2511: Insulate bare equipment | $2,311 | $1,566 |
$1,552
28,421
kWh
|
$240
-
kW-mo/yr
|
$519
-
MMBtu
|
- | - | |
| 10 | 2.4111: Utilize energy-efficient belts and other improved mechanisms | $1,829 | - |
$1,509
27,631
kWh
|
$320
-
kW-mo/yr
|
- | - | - | |
| 11 | 2.4151: Develop a repair/replace policy | $1,750 | $372 |
$1,538
28,165
kWh
|
$332
-
kW-mo/yr
|
- | $(-120.0) | - | |
| 12 | 2.4221: Install compressor air intakes in coolest locations | $1,108 | $1,828 |
$910
16,680
kWh
|
$198
-
kW-mo/yr
|
- | - | - | |
| 13 | 2.4231: Reduce the pressure of compressed air to the minimum required | $746 | $60 |
$613
11,218
kWh
|
$133
-
kW-mo/yr
|
- | - | - | |
| 14 | 2.2414: Use waste heat from hot flue gases to preheat | $626 | $4,034 | - | - |
$626
-
MMBtu
|
- | - | |
| 15 | 2.4157: Establish a predictive maintenance program | $507 | $700 |
$1,451
26,574
kWh
|
$221
-
kW-mo/yr
|
- | $(-1,165.0) | - | |
| 16 | 2.1233: Analyze flue gas for proper air/fuel ratio | $326 | $1,500 | - | - |
$506
-
MMBtu
|
$(-180.0) | - | |
| 17 | 2.2511: Insulate bare equipment | $308 | $85 |
$308
5,641
kWh
|
- | - | - | - | |
| TOTAL RECOMMENDED | $155,914 | $112,643 |
$15,117
258,956
kWh
|
$534
-
kW-mo/yr
|
$7,310
-
MMBtu
|
$(-1,765.0) | $134,718 | ||
| TOTAL IMPLEMENTED | $143,480 | $98,328 |
$9,241
151,333
kWh
|
$(-665.0)
-
kW-mo/yr
|
$1,651
-
MMBtu
|
$(-1,465.0) | $134,718 | ||
| Yearly Savings* | Imp'd Cost* | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings | Personnel Changes Savings | Ancillary Material Cost Savings | |||
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs