| Assessment Year | 2019 |
|---|---|
| Principal Product | Paint and allied products |
| NAICS | 325510: Paint and Coating Manufacturing |
| SIC | 2851: Paints, Varnishes, Lacquers, Enamels, and Allied Products |
| Sales Range | $10 M to 50M |
| # of Employees | 200 |
| Plant Area |
250,000
ft2
|
| Annual Production | 100,000,000,000
lb
|
| Production Hrs. Annual | 8,568
hrs
|
| Location (State) | Ohio |
Facility Energy Cost and Usage
| Source | Yearly Cost | Usage | Unit Cost | ||
|---|---|---|---|---|---|
| Electricity Usage | $250,041 | 7,939,442 |
kWh
|
$0.031 | |
| Electricity Demand | $159,884 | 9,086 |
kW-mo/yr
|
$17.60 | |
| Electricity Fees | $108 | - |
|
- | |
| Natural Gas | $508,804 | 126,919 |
MMBtu
|
$4.01 | |
| Waste Disposal Costs | |||||
| Other Liquid (non-haz) | $125,800 | 370,000 |
gal
|
$0.34 | |
| TOTAL YEARLY COSTS | $1,044,637 | ||||
| RECOMMENDED SAVINGS* | $147,499 |
See individual recommendations below
*Non-energy impacts included in savings.
|
|||
| IMPLEMENTED SAVINGS* | $23,802 | ||||
Recommendations
| # | Description | Yearly Savings* | Imp'd Cost* | Status | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings | Other Liquid (non-haz) Savings | Personnel Changes Savings |
|---|---|---|---|---|---|---|---|---|---|
| 01 | 3.6193: Install equipment (eg compactor) to reduce disposal costs | $95,486 | $76,000 |
$(-3,266.0)
(-103,697)
kWh
|
- |
$(-14,468.0)
-
MMBtu
|
$113,220
-
gal
|
- | |
| 02 | 2.1233: Analyze flue gas for proper air/fuel ratio | $18,379 | $3,500 | - | - |
$18,867
-
MMBtu
|
- | $(-488.0) | |
| 03 | 2.1221: Replace obsolete burners with more efficient ones | $14,452 | $10,325 | - | - |
$14,452
-
MMBtu
|
- | - | |
| 04 | 2.1243: Use heat from boiler blowdown to preheat boiler feed water | $8,774 | $22,038 | - | - |
$8,774
-
MMBtu
|
- | - | |
| 05 | 2.4151: Develop a repair/replace policy | $4,488 | $879 |
$1,510
47,931
kWh
|
$3,238
-
kW-mo/yr
|
- | - | $(-260.0) | |
| 06 | 2.4146: Use adjustable frequency drive or multiple speed motors on existing system | $2,976 | $11,825 |
$2,976
94,484
kWh
|
- | - | - | - | |
| 07 | 2.4224: Upgrade controls on compressors | $1,120 | $5,000 |
$275
8,745
kWh
|
$845
-
kW-mo/yr
|
- | - | - | |
| 08 | 2.4234: Cool compressor air intake with heat exchanger | $889 | $1,460 |
$393
12,476
kWh
|
$496
-
kW-mo/yr
|
- | - | - | |
| 09 | 2.4157: Establish a predictive maintenance program | $589 | $1,000 |
$4,026
127,816
kWh
|
$3,080
-
kW-mo/yr
|
- | - | $(-6,517.0) | |
| 10 | 2.4231: Reduce the pressure of compressed air to the minimum required | $346 | $33 |
$82
2,618
kWh
|
$264
-
kW-mo/yr
|
- | - | - | |
| TOTAL RECOMMENDED | $147,499 | $132,060 |
$5,996
190,373
kWh
|
$7,923
-
kW-mo/yr
|
$27,625
-
MMBtu
|
$113,220
-
gal
|
$(-7,265.0) | ||
| TOTAL IMPLEMENTED | $23,802 | $5,412 |
$5,618
178,365
kWh
|
$6,582
-
kW-mo/yr
|
$18,867
-
MMBtu
|
- | $(-7,265.0) | ||
| Yearly Savings* | Imp'd Cost* | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings | Other Liquid (non-haz) Savings | Personnel Changes Savings | |||
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs