| Assessment Year | 2019 |
|---|---|
| Principal Product | Thermoset plastics |
| NAICS | 326199: All Other Plastics Product Manufacturing |
| SIC | 3089: Plastics Products, Not Elsewhere Classified |
| Sales Range | $10 M to 50M |
| # of Employees | 115 |
| Plant Area |
92,437
ft2
|
| Annual Production | 17,500,000
lb
|
| Production Hrs. Annual | 6,000
hrs
|
| Location (State) | Ohio |
Facility Energy Cost and Usage
| Source | Yearly Cost | Usage | Unit Cost | ||
|---|---|---|---|---|---|
| Electricity Usage | $667,339 | 9,266,614 |
kWh
|
$0.072 | |
| Electricity Demand | $291,533 | 15,186 |
kW-mo/yr
|
$19.20 | |
| Electricity Fees | $1,200 | - |
|
- | |
| Natural Gas | $50,360 | 8,033 |
MMBtu
|
$6.27 | |
| Waste Disposal Costs | |||||
| Water Usage | $8,415 | 962 |
Tgal
|
$8.75 | |
| Water Disposal | $674 | 33 |
Tgal
|
$20.48 | |
| Other Liquid (non-haz) | $12,000 | 12,000 |
gal
|
$1.00 | |
| TOTAL YEARLY COSTS | $1,031,521 | ||||
| RECOMMENDED SAVINGS* | $95,745 |
See individual recommendations below
*Non-energy impacts included in savings.
|
|||
| IMPLEMENTED SAVINGS* | $12,964 | ||||
Recommendations
| # | Description | Yearly Savings* | Imp'd Cost* | Status | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings | Water Usage Savings | Water Disposal Savings | Other Liquid (non-haz) Savings | Personnel Changes Savings |
|---|---|---|---|---|---|---|---|---|---|---|---|
| 01 | 2.2511: Insulate bare equipment | $49,796 | $9,417 |
$49,796
691,480
kWh
|
- | - | - | - | - | - | |
| 02 | 2.4224: Upgrade controls on compressors | $13,935 | $4,000 |
$13,935
193,543
kWh
|
- | - | - | - | - | - | |
| 03 | 2.3191: Use demand controller or load shedder | $9,677 | $17,920 | - |
$9,677
-
kW-mo/yr
|
- | - | - | - | - | |
| 04 | 3.3131: Use evaporation to concentrate material | $6,422 | $11,000 |
$(-1,978.0)
(-27,466)
kWh
|
- | - | - | - |
$8,400
-
gal
|
- | |
| 05 | 2.1233: Analyze flue gas for proper air/fuel ratio | $6,104 | $3,500 | - | - |
$13,004
-
MMBtu
|
- | - | - | $(-6,900.0) | |
| 06 | 2.4151: Develop a repair/replace policy | $5,469 | $692 |
$3,783
52,547
kWh
|
$2,054
-
kW-mo/yr
|
- | - | - | - | $(-368.0) | |
| 07 | 2.4111: Utilize energy-efficient belts and other improved mechanisms | $1,576 | $3,000 |
$1,019
14,150
kWh
|
$557
-
kW-mo/yr
|
- | - | - | - | - | |
| 08 | 3.4151: Minimize water usage | $1,375 | $700 | - | - | - |
$435
-
Tgal
|
$1,025
-
Tgal
|
- | $(-85.0) | |
| 09 | 2.4231: Reduce the pressure of compressed air to the minimum required | $1,217 | $46 |
$795
11,048
kWh
|
$422
-
kW-mo/yr
|
- | - | - | - | - | |
| 10 | 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves | $174 | $221 |
$116
1,611
kWh
|
$58
-
kW-mo/yr
|
- | - | - | - | - | |
| TOTAL RECOMMENDED | $95,745 | $50,496 |
$67,466
936,913
kWh
|
$12,768
-
kW-mo/yr
|
$13,004
-
MMBtu
|
$435
-
Tgal
|
$1,025
-
Tgal
|
$8,400
-
gal
|
$(-7,353.0) | ||
| TOTAL IMPLEMENTED | $12,964 | $4,459 |
$4,694
65,206
kWh
|
$2,534
-
kW-mo/yr
|
$13,004
-
MMBtu
|
- | - | - | $(-7,268.0) | ||
| Yearly Savings* | Imp'd Cost* | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings | Water Usage Savings | Water Disposal Savings | Other Liquid (non-haz) Savings | Personnel Changes Savings | |||
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs