| Assessment Year | 2019 |
|---|---|
| Principal Product | custom molds plastic products |
| NAICS | 326160: Plastics Bottle Manufacturing |
| SIC | 3089: Plastics Products, Not Elsewhere Classified |
| Sales Range | $50 M to 100M |
| # of Employees | 144 |
| Plant Area |
75,000
ft2
|
| Annual Production | 19,300,000
lb
|
| Production Hrs. Annual | 8,400
hrs
|
| Location (State) | West Virginia |
Facility Energy Cost and Usage
| Source | Yearly Cost | Usage | Unit Cost | ||
|---|---|---|---|---|---|
| Electricity Usage | $750,407 | 22,723,200 |
kWh
|
$0.033 | |
| Electricity Demand | $676,703 | 38,088 |
kW-mo/yr
|
$17.77 | |
| Natural Gas | $2,025 | 226 |
MMBtu
|
$8.96 | |
| Waste Disposal Costs | |||||
| Water Usage | $39,014 | 6,381 |
Tgal
|
$6.11 | |
| Water Disposal | $41,456 | 6,084 |
Tgal
|
$6.81 | |
| TOTAL YEARLY COSTS | $1,509,605 | ||||
| RECOMMENDED SAVINGS* | $74,811 |
See individual recommendations below
*Non-energy impacts included in savings.
|
|||
| IMPLEMENTED SAVINGS* | $37,271 | ||||
Recommendations
| # | Description | Yearly Savings* | Imp'd Cost* | Status | Electricity Usage Savings | Electricity Demand Savings | Water Usage Savings | Water Disposal Savings | Personnel Changes Savings | Administrative Changes Savings |
|---|---|---|---|---|---|---|---|---|---|---|
| 01 | 2.4224: Upgrade controls on compressors | $20,384 | $16,000 |
$20,384
617,695
kWh
|
- | - | - | - | - | |
| 02 | 2.4157: Establish a predictive maintenance program | $11,817 | $1,000 |
$7,976
241,704
kWh
|
$6,131
-
kW-mo/yr
|
- | - | $(-2,290.0) | - | |
| 03 | 2.4146: Use adjustable frequency drive or multiple speed motors on existing system | $10,672 | $25,000 |
$10,672
323,400
kWh
|
- | - | - | - | - | |
| 04 | 2.4151: Develop a repair/replace policy | $9,446 | $1,823 |
$5,608
169,948
kWh
|
$4,318
-
kW-mo/yr
|
- | - | $(-480.0) | - | |
| 05 | 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves | $7,439 | - |
$7,439
225,427
kWh
|
- | - | - | - | - | |
| 06 | 2.7142: Utilize higher efficiency lamps and/or ballasts | $6,313 | $5,306 |
$3,568
108,134
kWh
|
$2,745
-
kW-mo/yr
|
- | - | - | - | |
| 07 | 2.4146: Use adjustable frequency drive or multiple speed motors on existing system | $5,553 | $24,100 |
$5,553
168,277
kWh
|
- | - | - | - | - | |
| 08 | 2.4111: Utilize energy-efficient belts and other improved mechanisms | $2,256 | - |
$1,283
38,876
kWh
|
$973
-
kW-mo/yr
|
- | - | - | - | |
| 09 | 3.4151: Minimize water usage | $931 | $1,400 | - | - |
$514
-
Tgal
|
$572
-
Tgal
|
- | $(-155.0) | |
| TOTAL RECOMMENDED | $74,811 | $74,629 |
$62,483
1,893,461
kWh
|
$14,167
-
kW-mo/yr
|
$514
-
Tgal
|
$572
-
Tgal
|
$(-2,770.0) | $(-155.0) | ||
| TOTAL IMPLEMENTED | $37,271 | $8,129 |
$25,874
784,089
kWh
|
$14,167
-
kW-mo/yr
|
- | - | $(-2,770.0) | - | ||
| Yearly Savings* | Imp'd Cost* | Electricity Usage Savings | Electricity Demand Savings | Water Usage Savings | Water Disposal Savings | Personnel Changes Savings | Administrative Changes Savings | |||
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs