ITAC Assessment: WV0574
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ITAC Assessment: WV0574
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Assessment Year 2019
Principal Product Processed Rubber
NAICS 325211: Plastics Material and Resin Manufacturing
SIC 2821: Plastics Materials, Synthetic Resins, and Nonvulcanizable Elastomers
Sales Range $10
M
to 50
M
# of Employees 57
Plant Area 2,700,000
ft2
Annual Production 40,000,000
units
Production Hrs. Annual 8,400
hrs
Location (State) Ohio

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $510,057 6,381,000
kWh
Electricity Demand $67,625 15,266
kW-mo/yr
Natural Gas $64,385 12,776
MMBtu
Waste Disposal Costs
Water Usage $12,648 1,968
Tgal
Water Disposal $8,712 1,968
Tgal
TOTAL YEARLY COSTS $663,427
RECOMMENDED SAVINGS* $70,962 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $25,014

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Water Usage Savings Water Disposal Savings Personnel Changes Savings
01 3.1172: Revise raw material specs $26,910 $52,500 - - - - - $26,910
02 2.7135: Install occupancy sensors $14,108 $10,162 $12,433
155,606
kWh
$1,675
-
kW-mo/yr
- - - -
03 2.1321: Replace fossil fuel equipment with electrical equipment $9,375 $3,276 $(-3,082.0)
(-38,571)
kWh
$(-244.0)
-
kW-mo/yr
$12,701
-
MMBtu
- - -
04 2.4224: Upgrade controls on compressors $9,048 $8,000 $9,048
113,243
kWh
- - - - -
05 2.4231: Reduce the pressure of compressed air to the minimum required $3,691 $46 $3,421
42,812
kWh
$270
-
kW-mo/yr
- - - -
06 2.4111: Utilize energy-efficient belts and other improved mechanisms $3,235 - $2,996
37,503
kWh
$239
-
kW-mo/yr
- - - -
07 2.4151: Develop a repair/replace policy $2,811 $540 $2,773
34,701
kWh
$222
-
kW-mo/yr
- - - $(-184.0)
08 2.7142: Utilize higher efficiency lamps and/or ballasts $1,169 $1,725 $1,014
12,693
kWh
$155
-
kW-mo/yr
- - - -
09 3.4151: Minimize water usage $615 $2,100 - - - $441
-
Tgal
$304
-
Tgal
$(-130.0)
TOTAL RECOMMENDED $70,962 $78,349 $28,603
357,987
kWh
$2,317
-
kW-mo/yr
$12,701
-
MMBtu
$441
-
Tgal
$304
-
Tgal
$26,596
TOTAL IMPLEMENTED $25,014 $12,473 $22,637
283,315
kWh
$2,561
-
kW-mo/yr
- - - $(-184.0)
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Water Usage Savings Water Disposal Savings Personnel Changes Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs