ITAC Assessment: WV0570
ITAC logo
ITAC Assessment: WV0570
Grant Funding Opportunity NOW OPEN
Up to $300k at 50% cost share for qualifying* projects.
Grant Funding Opportunity Open
Qualifying* small and medium-sized US manufacturers, that received an ITAC, Onsite Energy/CHP TAP, or qualified equivalent assessment since 2018 can now apply for grants for implementation of assessment recommendations at up to 50% of qualifying* project costs with a maximum of $300,000 per grant.
IMPORTANT: The grant program now operates on a rolling basis and applications may be submitted at any time through the year, with quarterly reviews.
*See Full Grant Solicitation for full qualification and selection details.
Assessment Year 2018
Principal Product Food grade plastic containers and covers
NAICS 326111: Plastics Bag and Pouch Manufacturing
SIC 2673: Plastics, Foil, and Coated Paper Bags
Sales Range $10
M
to 50
M
# of Employees 200
Plant Area 180,000
ft2
Annual Production 90,000,000
pieces
Production Hrs. Annual 8,760
hrs
Location (State) West Virginia

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $1,395,168 28,676,493
kWh
Electricity Demand $746,121 50,505
kW-mo/yr
Electricity Fees $359 -
Natural Gas $90,160 27,262
MMBtu
Waste Disposal Costs
Water Usage $6,351 765
Tgal
Water Disposal $5,820 765
Tgal
TOTAL YEARLY COSTS $2,243,979
RECOMMENDED SAVINGS* $167,235 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $34,793

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Water Usage Savings Water Disposal Savings Personnel Changes Savings
01 2.4146: Use adjustable frequency drive or multiple speed motors on existing system $122,928 $148,200 $122,928
2,524,199
kWh
- - - - -
02 2.7142: Utilize higher efficiency lamps and/or ballasts $5,683 $2,990 $5,683
116,684
kWh
- - - - -
03 2.4151: Develop a repair/replace policy $15,386 $868 $11,073
227,371
kWh
$4,593
-
kW-mo/yr
- - - $(-280.0)
04 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $10,976 $468 $7,756
159,257
kWh
$3,220
-
kW-mo/yr
- - - -
05 2.4224: Upgrade controls on compressors $7,457 $30,875 $4,665
95,800
kWh
$2,792
-
kW-mo/yr
- - - -
06 2.1233: Analyze flue gas for proper air/fuel ratio $1,692 $1,000 - - $1,867
-
MMBtu
- - $(-175.0)
07 2.2511: Insulate bare equipment $1,056 $247 - - $1,056
-
MMBtu
- - -
08 3.4151: Minimize water usage $2,057 $1,050 - - - $1,212
-
Tgal
$1,110
-
Tgal
$(-265.0)
TOTAL RECOMMENDED $167,235 $185,698 $152,105
3,123,311
kWh
$10,605
-
kW-mo/yr
$2,923
-
MMBtu
$1,212
-
Tgal
$1,110
-
Tgal
$(-720.0)
TOTAL IMPLEMENTED $34,793 $5,573 $24,512
503,312
kWh
$7,813
-
kW-mo/yr
$2,923
-
MMBtu
- - $(-455.0)
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Water Usage Savings Water Disposal Savings Personnel Changes Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs