ITAC Assessment: WV0550
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ITAC Assessment: WV0550
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Assessment Year 2017
Principal Product Automotive
NAICS 336111: Automobile Manufacturing
SIC 3714: Motor Vehicle Parts and Accessories
Sales Range $10
M
to 50
M
# of Employees 241
Plant Area 129,027
ft2
Annual Production 135,000,000
units
Production Hrs. Annual 6,240
hrs
Location (State) Ohio

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $285,064 5,366,400
kWh
Electricity Demand $253,496 12,378
kW-mo/yr
Electricity Fees $540,810 -
Natural Gas $184,207 64,628
MMBtu
Waste Disposal Costs
Other Liquid (non-haz) $40,560 135,200
gal
TOTAL YEARLY COSTS $1,304,137
RECOMMENDED SAVINGS* $109,137 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $64,949

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Electricity Fees Savings Natural Gas Savings Other Liquid (non-haz) Savings Personnel Changes Savings Administrative Changes Savings
01 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $18,622 $254 $10,696
201,424
kWh
$7,926
-
kW-mo/yr
- - - - -
02 2.4157: Establish a predictive maintenance program $13,325 $1,000 $8,562
161,247
kWh
$6,349
-
kW-mo/yr
- - - $(-1,586.0) -
03 2.4224: Upgrade controls on compressors $13,118 $15,322 $7,527
141,742
kWh
$5,591
-
kW-mo/yr
- - - - -
04 3.3131: Use evaporation to concentrate material $11,740 $40,000 - - - - $40,560
-
gal
- $(-28,820.0)
05 2.4111: Utilize energy-efficient belts and other improved mechanisms $10,954 - $6,285
118,365
kWh
$4,669
-
kW-mo/yr
- - - - -
06 2.7142: Utilize higher efficiency lamps and/or ballasts $7,544 $16,928 $4,185
78,816
kWh
$3,359
-
kW-mo/yr
- - - - -
07 2.2424: Use heat in flue gases to preheat products or materials $6,922 $31,792 $(-744.0)
(-14,037)
kWh
- - $7,666
-
MMBtu
- - -
08 2.4146: Use adjustable frequency drive or multiple speed motors on existing system $6,057 $30,000 $3,477
65,484
kWh
$2,580
-
kW-mo/yr
- - - - -
09 2.7135: Install occupancy sensors $4,238 $3,925 $2,292
43,166
kWh
$1,946
-
kW-mo/yr
- - - - -
10 2.3212: Optimize plant power factor $4,200 $14,250 - - $4,200 - - - -
11 2.1233: Analyze flue gas for proper air/fuel ratio $3,230 $1,100 - - - $3,745
-
MMBtu
- $(-515.0) -
12 2.4231: Reduce the pressure of compressed air to the minimum required $3,173 $64 $1,821
34,303
kWh
$1,352
-
kW-mo/yr
- - - - -
13 2.4151: Develop a repair/replace policy $2,757 $647 $1,680
31,640
kWh
$1,249
-
kW-mo/yr
- - - $(-172.0) -
14 2.3137: Use power during off-peak periods $2,151 $443 - $2,151
-
kW-mo/yr
- - - - -
15 2.2511: Insulate bare equipment $610 $1,042 - - - $610
-
MMBtu
- - -
16 2.2511: Insulate bare equipment $496 $1,754 - - - $496
-
MMBtu
- - -
TOTAL RECOMMENDED $109,137 $158,521 $45,781
862,150
kWh
$37,172
-
kW-mo/yr
$4,200 $12,517
-
MMBtu
$40,560
-
gal
$(-2,273.0) $(-28,820.0)
TOTAL IMPLEMENTED $64,949 $26,714 $35,521
668,961
kWh
$26,850
-
kW-mo/yr
- $4,851
-
MMBtu
- $(-2,273.0) -
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Electricity Fees Savings Natural Gas Savings Other Liquid (non-haz) Savings Personnel Changes Savings Administrative Changes Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs