Assessment Year | 2017 |
---|---|
Principal Product | Automotive |
NAICS | 336111: Automobile Manufacturing |
SIC | 3714: Motor Vehicle Parts and Accessories |
Sales Range | $10 M to 50M |
# of Employees | 241 |
Plant Area |
129,027
ft2
|
Annual Production | 135,000,000
units
|
Production Hrs. Annual | 6,240
hrs
|
Location (State) | Ohio |
Facility Energy Cost and Usage
Source | Yearly Cost | Usage | Unit Cost | ||
---|---|---|---|---|---|
Electricity Usage | $285,064 | 5,366,400 |
kWh
|
$0.053 | |
Electricity Demand | $253,496 | 12,378 |
kW-mo/yr
|
$20.48 | |
Electricity Fees | $540,810 | - |
|
- | |
Natural Gas | $184,207 | 64,628 |
MMBtu
|
$2.85 | |
Waste Disposal Costs | |||||
Other Liquid (non-haz) | $40,560 | 135,200 |
gal
|
$0.30 | |
TOTAL YEARLY COSTS | $1,304,137 | ||||
RECOMMENDED SAVINGS* | $109,137 |
See individual recommendations below
*Non-energy impacts included in savings.
|
|||
IMPLEMENTED SAVINGS* | $64,949 |
Recommendations
# | Description | Yearly Savings* | Imp'd Cost* | Status | Electricity Usage Savings | Electricity Demand Savings | Electricity Fees Savings | Natural Gas Savings | Other Liquid (non-haz) Savings | Personnel Changes Savings | Administrative Changes Savings |
---|---|---|---|---|---|---|---|---|---|---|---|
01 | 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves | $18,622 | $254 |
$10,696
201,424
kWh
|
$7,926
-
kW-mo/yr
|
- | - | - | - | - | |
02 | 2.4157: Establish a predictive maintenance program | $13,325 | $1,000 |
$8,562
161,247
kWh
|
$6,349
-
kW-mo/yr
|
- | - | - | $(-1,586.0) | - | |
03 | 2.4224: Upgrade controls on compressors | $13,118 | $15,322 |
$7,527
141,742
kWh
|
$5,591
-
kW-mo/yr
|
- | - | - | - | - | |
04 | 3.3131: Use evaporation to concentrate material | $11,740 | $40,000 | - | - | - | - |
$40,560
-
gal
|
- | $(-28,820.0) | |
05 | 2.4111: Utilize energy-efficient belts and other improved mechanisms | $10,954 | - |
$6,285
118,365
kWh
|
$4,669
-
kW-mo/yr
|
- | - | - | - | - | |
06 | 2.7142: Utilize higher efficiency lamps and/or ballasts | $7,544 | $16,928 |
$4,185
78,816
kWh
|
$3,359
-
kW-mo/yr
|
- | - | - | - | - | |
07 | 2.2424: Use heat in flue gases to preheat products or materials | $6,922 | $31,792 |
$(-744.0)
(-14,037)
kWh
|
- | - |
$7,666
-
MMBtu
|
- | - | - | |
08 | 2.4146: Use adjustable frequency drive or multiple speed motors on existing system | $6,057 | $30,000 |
$3,477
65,484
kWh
|
$2,580
-
kW-mo/yr
|
- | - | - | - | - | |
09 | 2.7135: Install occupancy sensors | $4,238 | $3,925 |
$2,292
43,166
kWh
|
$1,946
-
kW-mo/yr
|
- | - | - | - | - | |
10 | 2.3212: Optimize plant power factor | $4,200 | $14,250 | - | - | $4,200 | - | - | - | - | |
11 | 2.1233: Analyze flue gas for proper air/fuel ratio | $3,230 | $1,100 | - | - | - |
$3,745
-
MMBtu
|
- | $(-515.0) | - | |
12 | 2.4231: Reduce the pressure of compressed air to the minimum required | $3,173 | $64 |
$1,821
34,303
kWh
|
$1,352
-
kW-mo/yr
|
- | - | - | - | - | |
13 | 2.4151: Develop a repair/replace policy | $2,757 | $647 |
$1,680
31,640
kWh
|
$1,249
-
kW-mo/yr
|
- | - | - | $(-172.0) | - | |
14 | 2.3137: Use power during off-peak periods | $2,151 | $443 | - |
$2,151
-
kW-mo/yr
|
- | - | - | - | - | |
15 | 2.2511: Insulate bare equipment | $610 | $1,042 | - | - | - |
$610
-
MMBtu
|
- | - | - | |
16 | 2.2511: Insulate bare equipment | $496 | $1,754 | - | - | - |
$496
-
MMBtu
|
- | - | - | |
TOTAL RECOMMENDED | $109,137 | $158,521 |
$45,781
862,150
kWh
|
$37,172
-
kW-mo/yr
|
$4,200 |
$12,517
-
MMBtu
|
$40,560
-
gal
|
$(-2,273.0) | $(-28,820.0) | ||
TOTAL IMPLEMENTED | $64,949 | $26,714 |
$35,521
668,961
kWh
|
$26,850
-
kW-mo/yr
|
- |
$4,851
-
MMBtu
|
- | $(-2,273.0) | - | ||
Yearly Savings* | Imp'd Cost* | Electricity Usage Savings | Electricity Demand Savings | Electricity Fees Savings | Natural Gas Savings | Other Liquid (non-haz) Savings | Personnel Changes Savings | Administrative Changes Savings |
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs