| Assessment Year | 2017 |
|---|---|
| Principal Product | Dog and cat food |
| NAICS | 311111: Dog and Cat Food Manufacturing |
| SIC | 2047: Dog and Cat Food |
| Sales Range | $10 M to 50M |
| # of Employees | 79 |
| Plant Area |
70,000
ft2
|
| Annual Production | 21,000
ton
|
| Production Hrs. Annual | 7,488
hrs
|
| Location (State) | Ohio |
Facility Energy Cost and Usage
| Source | Yearly Cost | Usage | Unit Cost | ||
|---|---|---|---|---|---|
| Electricity Usage | $157,923 | 1,588,000 |
kWh
|
$0.099 | |
| Electricity Fees | $2,010 | - |
|
- | |
| Natural Gas | $43,865 | 28,462 |
MMBtu
|
$1.54 | |
| Waste Disposal Costs | |||||
| Water Usage | $805 | 94 |
Tgal
|
$8.60 | |
| Water Disposal | $814 | 94 |
Tgal
|
$8.70 | |
| TOTAL YEARLY COSTS | $205,417 | ||||
| RECOMMENDED SAVINGS* | $77,802 |
See individual recommendations below
*Non-energy impacts included in savings.
|
|||
| IMPLEMENTED SAVINGS* | $28,000 | ||||
Recommendations
| # | Description | Yearly Savings* | Imp'd Cost* | Status | Electricity Usage Savings | Natural Gas Savings | Water Usage Savings | Water Disposal Savings | Administrative Changes Savings |
|---|---|---|---|---|---|---|---|---|---|
| 01 | 2.3414: Burn waste to produce steam to drive a steam turbine generator set and use steam exhaust for heat | $41,748 | $105,000 |
$41,748
420,000
kWh
|
- | - | - | - | |
| 02 | 2.7142: Utilize higher efficiency lamps and/or ballasts | $7,549 | - |
$7,549
75,945
kWh
|
- | - | - | - | |
| 03 | 2.7134: Use photocell controls | $4,781 | - |
$4,781
48,095
kWh
|
- | - | - | - | |
| 04 | 2.4146: Use adjustable frequency drive or multiple speed motors on existing system | $3,263 | $11,180 |
$3,263
32,829
kWh
|
- | - | - | - | |
| 05 | 2.4157: Establish a predictive maintenance program | $3,241 | $1,000 |
$4,014
40,380
kWh
|
- | - | - | $(-773.0) | |
| 06 | 2.3411: Replace electric motors with back pressure steam turbines and use exhaust steam for process heat | $2,823 | $11,000 |
$2,823
28,404
kWh
|
- | - | - | - | |
| 07 | 2.2511: Insulate bare equipment | $2,345 | $6,890 | - |
$2,345
-
MMBtu
|
- | - | - | |
| 08 | 2.2414: Use waste heat from hot flue gases to preheat | $2,180 | $4,272 |
$(-2,158.0)
(-21,707)
kWh
|
$4,338
-
MMBtu
|
- | - | - | |
| 09 | 2.4111: Utilize energy-efficient belts and other improved mechanisms | $1,755 | - |
$1,755
17,659
kWh
|
- | - | - | - | |
| 10 | 2.1233: Analyze flue gas for proper air/fuel ratio | $1,680 | $500 | - |
$1,740
-
MMBtu
|
- | - | $(-60.0) | |
| 11 | 2.2111: Install steam trap | $1,534 | $1,380 | - |
$1,534
-
MMBtu
|
- | - | - | |
| 12 | 3.4151: Minimize water usage | $1,517 | $1,050 | - | - |
$805
-
Tgal
|
$814
-
Tgal
|
$(-102.0) | |
| 13 | 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves | $1,249 | $75 |
$1,249
12,569
kWh
|
- | - | - | - | |
| 14 | 2.4151: Develop a repair/replace policy | $1,016 | $582 |
$1,016
10,221
kWh
|
- | - | - | - | |
| 15 | 2.4224: Upgrade controls on compressors | $527 | $2,000 |
$527
5,302
kWh
|
- | - | - | - | |
| 16 | 2.4231: Reduce the pressure of compressed air to the minimum required | $308 | $20 |
$308
3,096
kWh
|
- | - | - | - | |
| 17 | 2.7142: Utilize higher efficiency lamps and/or ballasts | $286 | $1,075 |
$286
2,913
kWh
|
- | - | - | - | |
| TOTAL RECOMMENDED | $77,802 | $146,024 |
$67,161
675,706
kWh
|
$9,957
-
MMBtu
|
$805
-
Tgal
|
$814
-
Tgal
|
$(-935.0) | ||
| TOTAL IMPLEMENTED | $28,000 | $23,322 |
$24,748
249,009
kWh
|
$4,085
-
MMBtu
|
- | - | $(-833.0) | ||
| Yearly Savings* | Imp'd Cost* | Electricity Usage Savings | Natural Gas Savings | Water Usage Savings | Water Disposal Savings | Administrative Changes Savings | |||
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs