ITAC Assessment: WV0540
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ITAC Assessment: WV0540
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Assessment Year 2017
Principal Product Metal Wire
NAICS 332618: Other Fabricated Wire Product Manufacturing
SIC 3496: Miscellaneous Fabricated Wire Products
Sales Range $50
M
to 100
M
# of Employees 140
Plant Area 300,000
ft2
Annual Production 4,800,000
units
Production Hrs. Annual 4,500
hrs
Location (State) Maryland

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $306,805 4,474,218
kWh
Fuel Oil #1 $247,045 8,647
MMBtu
Waste Disposal Costs
Water Usage $205 75,000
Tgal
Water Disposal $813 75
Tgal
Other Liquid (non-haz) $15,038 15,038
gal
Solid Waste (non-haz) $1,800 12,000
lb
TOTAL YEARLY COSTS $571,706
RECOMMENDED SAVINGS* $44,916 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $4,283

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Fuel Oil #1 Savings Water Usage Savings Water Disposal Savings Other Liquid (non-haz) Savings Solid Waste (non-haz) Savings Personnel Changes Savings Ancillary Material Cost Savings
01 2.7313: Recycle air for heating, ventilation and air conditioning $14,599 $10,000 - $14,599
-
MMBtu
- - - - - -
02 3.3131: Use evaporation to concentrate material $11,734 $40,000 - - - - $15,038
-
gal
$(-1,800.0)
-
lb
$(-1,504.0) -
03 2.2123: Insulate feedwater tank $7,035 $3,286 $7,035
102,550
kWh
- - - - - - -
04 2.4224: Upgrade controls on compressors $3,005 $3,800 $3,005
43,800
kWh
- - - - - - -
05 2.4224: Upgrade controls on compressors $2,223 $6,400 $2,223
32,400
kWh
- - - - - - -
06 2.4151: Develop a repair/replace policy $1,394 $635 $1,574
22,950
kWh
- - - - - $(-180.0) -
07 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $1,287 $713 $1,287
18,766
kWh
- - - - - - -
08 2.4322: Use or replace with energy efficient substitutes $1,154 $5,500 $1,154
16,825
kWh
- - - - - - -
09 3.3131: Use evaporation to concentrate material $883 $3,150 - - $205
-
Tgal
$813
-
Tgal
- - - $(-135.0)
10 2.7142: Utilize higher efficiency lamps and/or ballasts $846 $2,370 $846
12,334
kWh
- - - - - - -
11 2.7142: Utilize higher efficiency lamps and/or ballasts $324 $1,001 $324
4,721
kWh
- - - - - - -
12 2.4231: Reduce the pressure of compressed air to the minimum required $303 $60 $303
4,415
kWh
- - - - - - -
13 2.7135: Install occupancy sensors $129 $135 $129
1,887
kWh
- - - - - - -
TOTAL RECOMMENDED $44,916 $77,050 $17,880
260,648
kWh
$14,599
-
MMBtu
$205
-
Tgal
$813
-
Tgal
$15,038
-
gal
$(-1,800.0)
-
lb
$(-1,684.0) $(-135.0)
TOTAL IMPLEMENTED $4,283 $4,914 $4,463
65,073
kWh
- - - - - $(-180.0) -
Yearly Savings* Imp'd Cost* Electricity Usage Savings Fuel Oil #1 Savings Water Usage Savings Water Disposal Savings Other Liquid (non-haz) Savings Solid Waste (non-haz) Savings Personnel Changes Savings Ancillary Material Cost Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs